Geometrical modelling and characterization of 3D warp interlock composites and their on-line structural health monitoring using flexible textile sensors

This thesis is divided in two parts. In the first part a geometrical modelling approach has been developed in tandem with weaving parameters. The reinforcements were woven on a modified conventional loom to study the geometry of these structures. Their weaving has been described in detail. The weaving parameters have been correlated to the modelling approach. The meso structural modelling approach is capable of predicting essential reinforcement geometrical characteristics at meso structural level without being too complicated. Furthermore, mechanical characterization of 3D interlock reinforcements has been carried out in such a way that a track of mechanical properties during the complete production cycle has been maintained. A novel parameter called strength transfer coefficient was proposed which allows better understanding of the influence of structural parameters on the final properties of the composite. In the second part of the thesis an online structural health monitoring system which is composed of a textile based sensor and signal amplification and treatment module, has been developed. This system is capable of detecting structural deformations in the composite as the sensor is integrated during the manufacturing of the reinforcement and can follow its deformation pattern when composite is subjected to tensile loading in a real time.