Capacity Management in Agricultural Commodity Processing and Application in the Palm Industry

This paper studies the capacity investment decisions of an agri-processor that uses a commodity input to produce a commodity output and a byproduct. Using a multiperiod model, we study the one-time processing and (output) storage capacity investment decisions, and the periodic processing and inventory decisions in the presence of input and output spot price uncertainties and uncertain production yield. We identify three capacity investment strategies, investing in storage-dominating, processingdominating or mixed portfolio, and provide conditions under which each strategy is optimal. Using a calibration based on the palm industry, we provide rules of thumb for capacity management: The processor should decrease its processing capacity with an increase in price correlation; and with an increase (a decrease) in input or output price volatility when this volatility is low (high). The storage capacity should be adjusted in a similar fashion only as a response to a change in output price volatility, otherwise it should not be altered. We nd that not accounting for the byproduct revenue or inventory holding possibility in capacity planning leads to sizeable prot loss. Ignoring production yield uncertainty has a signicant negative impact on protability if the capacity planning is made based on the maximum yield possible, as often done in practice; but it has an insignicant impact if the planning is made based on the average yield.

[1]  Panos Kouvelis,et al.  Managing Storable Commodity Risks: Role of Inventories and Financial Hedges , 2011 .

[2]  M. Cain The Moment-Generating Function of the Minimum of Bivariate Normal Random Variables , 1994 .

[3]  Amitabh Sinha,et al.  Integrated Optimization of Procurement, Processing, and Trade of Commodities , 2011, Oper. Res..

[4]  Abdul Rahim,et al.  An Economic Perspective of Oil Extraction Rate in the Oil Palm Industry of Malaysia , 2003 .

[5]  Jan A. Van Mieghem,et al.  Commissioned Paper: Capacity Management, Investment, and Hedging: Review and Recent Developments , 2003, Manuf. Serv. Oper. Manag..

[6]  Milind Dawande,et al.  OR Practice - Production Planning with Patterns: A Problem from Processed Food Manufacturing , 2011, Oper. Res..

[7]  M. Westlake Addressing marketing and processing constraints that inhibit agrifood exports : a guide for policy analysts and planners , 2005 .

[8]  Stephen F. Smith,et al.  Managing Wind-Based Electricity Generation in the Presence of Storage and Transmission Capacity , 2018, Production and Operations Management.

[9]  Rong Li,et al.  Managing Storable Commodity Risks: The Role of Inventory and Financial Hedge , 2013, Manuf. Serv. Oper. Manag..

[10]  Erica L. Plambeck,et al.  On the Value of Input Efficiency, Capacity Efficiency, and the Flexibility to Rebalance Them , 2013, Manuf. Serv. Oper. Manag..

[11]  Nicola Secomandi,et al.  A Computational Approach to the Real Option Management of Network Contracts for Natural Gas Pipeline Transport Capacity , 2012, Manuf. Serv. Oper. Manag..

[12]  Amitabh Sinha,et al.  Dynamic Risk Management of Commodity Operations: Model and Analysis , 2017, Manuf. Serv. Oper. Manag..

[13]  Kwan Eng Wee,et al.  Farm-Yield Management When Production Rate is Yield Dependent , 2013 .

[14]  D. J. Wu,et al.  Integrating Long- and Short-Term Contracting via Business-to-Business Exchanges for Capital-Intensive Industries , 2003, Manag. Sci..

[15]  S. David Wu,et al.  Coordinating Strategic Capacity Planning in the Semiconductor Industry , 2003, Oper. Res..

[16]  Ankur Goel,et al.  Financial Hedging and Optimal Procurement Policies under Correlated Price and Demand , 2017 .

[17]  David Simchi-Levi,et al.  Sourcing Flexibility, Spot Trading, and Procurement Contract Structure , 2011, Oper. Res..

[18]  D. J. Wu,et al.  Competitive Options, Supply Contracting, and Electronic Markets , 2005, Manag. Sci..

[19]  Burak Kazaz,et al.  The Impact of Yield-Dependent Trading Costs on Pricing and Production Planning Under Supply Uncertainty , 2011, Manuf. Serv. Oper. Manag..

[20]  John R. Birge,et al.  Option Methods for Incorporating Risk into Linear Capacity Planning Models , 2000, Manuf. Serv. Oper. Manag..

[21]  Nicola Secomandi,et al.  On the Pricing of Natural Gas Pipeline Capacity , 2010, Manuf. Serv. Oper. Manag..

[22]  Stephen R. Koontz,et al.  Integrating Long-Term and Short-Term Contracting in Beef Supply Chains , 2011, Manag. Sci..

[23]  Panagiotis Kouvelis,et al.  The Value of Operational Flexibility in the Presence of Input and Output Price Uncertainties with Oil Refining Applications , 2014, Manag. Sci..

[24]  Nicola Secomandi,et al.  Optimal Commodity Trading with a Capacitated Storage Asset , 2010, Manag. Sci..

[25]  Alan Scheller-Wolf,et al.  Valuation of Storage at a Liquefied Natural Gas Terminal , 2011, Oper. Res..

[26]  A. Zellner An Efficient Method of Estimating Seemingly Unrelated Regressions and Tests for Aggregation Bias , 1962 .

[27]  Burak Kazaz,et al.  Production Planning Under Yield and Demand Uncertainty with Yield-Dependent Cost and Price , 2004, Manuf. Serv. Oper. Manag..

[28]  Edmund W. Schuster,et al.  Controlling the Risk for an Agricultural Harvest , 2004, Manuf. Serv. Oper. Manag..

[29]  Alan Scheller-Wolf,et al.  Strategic analysis of technology and capacity investments in the liquefied natural gas industry , 2013, Eur. J. Oper. Res..

[30]  Onur Boyabatli,et al.  Supply Management in Multiproduct Firms with Fixed Proportions Technology , 2015, Manag. Sci..

[31]  Paul L. Fackler,et al.  Optimal Storage by Crop Producers , 2002 .

[32]  R. Pindyck The Dynamics of Commodity Spot and Futures Markets: A Primer , 2001 .