Modeling and Optimization of Micro Electro Discharge Machining Process: A Review

Micro Electrical discharge machining (µEDM) is an electro thermal process, the cutting force is negligibly small and material removal occurs irrespective of hardness of work piece material .Micro electrical discharge machining process is capable of machining of complex shape, which is difficult to machine in conventional machining process. Last decade, the EDM process involved demand for machining requirements with short period. Since the major risk of wire breakage, deflections of electrodes were affecting the performance accuracy of EDM operation. This paper describe about a comprehensive review of micro electro discharge machining process and its process optimization techniques used for last 10 years. Micro electro discharge machining has more important given to difficult to machine materials. In order to improve the surface integrity and performance of process, need to select proper process parameters. It reports on the Micro EDM research involving the optimization of the process parameters surveying the influence of the various factors affecting the machining performance and productivity.

[1]  Kamlakar P Rajurkar,et al.  Micro and Nano Machining by Electro-Physical and Chemical Processes , 2006 .

[2]  K. Rajurkar,et al.  A Study on Process Parameters of Ultrasonic Assisted Micro EDM Based on Taguchi Method , 2008 .

[3]  S. L. Chen,et al.  Electrical discharge machining of a NiAlFe ternary shape memory alloy , 2008 .

[4]  Arunanshu S. Kuar,et al.  An artificial neural network approach on parametric optimization of laser micro-machining of die-steel , 2008 .

[5]  S. H. Lee,et al.  Study of the effect of machining parameters on the machining characteristics in electrical discharge machining of tungsten carbide , 2001 .

[6]  R. Gunst Response Surface Methodology: Process and Product Optimization Using Designed Experiments , 1995 .

[7]  Raymond Snoeys,et al.  Expert system for wire cutting EDM, based on pulse classification and thermal modeling , 1988 .

[8]  Norliana Mohd Abbas,et al.  A review on current research trends in electrical discharge machining (EDM) , 2007 .

[9]  Mukund R. Patel,et al.  Theoretical models of the electrical discharge machining process. I. A simple cathode erosion model , 1989 .

[10]  Bijoy Bhattacharyya,et al.  Investigation of electro-discharge micro-machining of titanium super alloy , 2009 .

[12]  Alireza Fadaei Tehrani,et al.  A new approach to surface roughness and roundness improvement in wire electrical discharge turning based on statistical analyses , 2008 .

[13]  Y. F. Luo,et al.  An energy-distribution strategy in fast-cutting wire EDM , 1995 .

[14]  W. Fei,et al.  Phase composition of 0.7Pb(Mg1/3Nb2/3)O3–0.3PbTiO3 film deposited by radio frequency magnetron sputtering , 2009 .

[15]  S. Joshi,et al.  Modeling of a Single Resistance Capacitance Pulse Discharge in Micro-Electro Discharge Machining , 2005 .

[16]  Y. Qin,et al.  Micro-manufacturing: research, technology outcomes and development issues , 2010 .

[17]  Z. Katz,et al.  Analysis of micro-scale EDM process , 2005 .

[18]  M. Ghoreishi,et al.  Neural-network-based modeling and optimization of the electro-discharge machining process , 2008 .

[19]  P. Mishra,et al.  A simple model to estimate the thermal loads on an EDM wire electrode , 1993 .

[20]  Chung-Chen Tsao,et al.  Optimization of the EDM parameters on machining Ti–6Al–4V with multiple quality characteristics , 2010 .

[21]  Fuzhu Han,et al.  Thermo-mechanical analysis and optimal tension control of micro wire electrode , 2008 .

[22]  Surjya K. Pal,et al.  Soft computing models based prediction of cutting speed and surface roughness in wire electro-discharge machining of tungsten carbide cobalt composite , 2008 .

[23]  Shahin Rahimifard,et al.  STATE OF THE ART IN WIRE ELECTRICAL DISCHARGE MACHINING (WEDM) , 2004 .

[24]  Trevor A Spedding,et al.  Study on modeling of wire EDM process , 1997 .

[25]  Won Tae Kwon,et al.  Optimization of EDM process for multiple performance characteristics using Taguchi method and Grey relational analysis , 2010 .

[26]  Dingwen Yu,et al.  Influence of machining parameters on surface roughness in finish cut of WEDM , 2007 .

[27]  Y. Wong,et al.  A study on the fine-finish die-sinking micro-EDM of tungsten carbide using different electrode materials , 2009 .