Characterization of a radial turbocharger turbine in pulsating flow by means of CFD and its application to engine modeling

This paper presents a numerical study analyzing the effect of pulsating flow in a variable geometry radial inflow turbine. The turbine behavior is analyzed under isentropic pulses, which are similar to those created by a rotating disk in a turbocharger test rig. Three different pulse frequencies (50, 90 and 130Hz) and two pulse amplitudes (100 and 180kPa) were considered. Turbine flow was studied throughout the pressure pulsation cycles in a wide range of off-design operating conditions, from low pressure ratio flow detachment to high pressure ratio choked flow. An overall analysis of the phasing of instantaneous mass flow and pressure ratio was first performed and the results show the non-quasi-steady behavior of the turbine as a whole as described in the literature. However, the analysis of the flow in the different turbine components independently gives a different picture. As the turbine volute has greater length and volume than the other components, it is the main source of non-quasi-steadiness of the turbine. The stator nozzles cause fewer accumulation effects than the volute, but present a small degree of hysteretic behavior due to flow separation and reattachment cycle around the vanes. Finally, the flow in the moving rotor behaves as quasi-steady, as far as flow capacity is concerned, although the momentum transfer between exhaust gas and blades (and thus work production and thermal efficiency) is affected by a hysteretic cycle against pressure ratio, but not if blade speed ratio is considered instead. A simple model to simulate the turbine stator and rotor is proposed, based on the results obtained from the CFD computations.

[1]  Francisco José Arnau,et al.  A model of turbocharger radial turbines appropriate to be used in zero- and one-dimensional gas dynamics codes for internal combustion engines modelling , 2008 .

[2]  Silvia Marelli,et al.  Unsteady Behavior in Turbocharger Turbines: Experimental Analysis and Numerical Simulation , 2007 .

[3]  Ricardo Martinez-Botas,et al.  Fundamental Characterization of Turbocharger Turbine Unsteady Flow Behavior , 2007 .

[4]  Fredrik Hellström,et al.  Numerical computations of the unsteady flow in turbochargers , 2010 .

[5]  Tomoki Kawakubo,et al.  Unsteady Rotor-Stator Interaction of a Radial-Inflow Turbine With Variable Nozzle Vanes , 2010 .

[6]  Zhengping Zou,et al.  Leading-edge redesign of a turbomachinery blade and its effect on aerodynamic performance , 2012 .

[7]  Fabio Bozza,et al.  1D Simulation and Experimental Analysis of a Turbocharger Compressor for Automotive Engines under Unsteady Flow Conditions , 2011 .

[8]  R. Martinez-Botas,et al.  Comparison Between Steady and Unsteady Double-Entry Turbine Performance Using the Quasi-Steady Assumption , 2011 .

[9]  Andrew P. S. Wheeler,et al.  Design of high-efficiency turbomachinery blades for energy conversion devices with the three-dimensional prescribed surface curvature distribution blade design (CIRCLE) method , 2012 .

[10]  F. Menter Two-equation eddy-viscosity turbulence models for engineering applications , 1994 .

[11]  Kwang‐Yong Kim,et al.  Design optimization of low-speed axial flow fan blade with three-dimensional RANS analysis , 2008 .

[12]  S. L. Dixon,et al.  Fluid mechanics, thermodynamics of turbomachinery , 1966 .

[13]  Pedro Piqueras,et al.  Analysis of fluid-dynamic guidelines in diesel particulate filter sizing for fuel consumption reduction in post-turbo and pre-turbo placement , 2014 .

[14]  Ramesh C. Bansal,et al.  Integrating multi-objective optimization with computational fluid dynamics to optimize boiler combustion process of a coal fired power plant , 2014 .

[15]  Silvia Marelli,et al.  Steady and pulsating flow efficiency of a waste-gated turbocharger radial flow turbine for automotiv , 2011 .

[16]  Hao Wu,et al.  Numerical simulation of air flow through turbocharger compressors with dual volute design , 2009 .

[17]  Alister Simpson,et al.  A Comparison of the Flow Structures and Losses Within Vaned and Vaneless Stators for Radial Turbines , 2009 .

[18]  Laszlo Fuchs,et al.  Numerical Computation of the Pulsatile Flow in a Turbocharger With Realistic Inflow Conditions From an Exhaust Manifold , 2009 .

[19]  S. Wittig,et al.  Numerical and Experimental Study of Unsteady Flow Field and Vibration in Radial Inflow Turbines , 1999 .

[20]  Silvia Marelli,et al.  Waste-Gate Turbocharging Control in Automotive SI Engines: Effect on Steady and Unsteady Turbine Performance , 2007 .

[21]  Z. Liu,et al.  Issues Surrounding Multiple Frames of Reference Models for Turbo Compressor Applications , 2000 .

[22]  Jose Martin Herreros,et al.  University of Birmingham Impact of Fuel and Injection System on Particle Emissions from a GDI Engine , 2014 .

[23]  Ricardo Martinez-Botas,et al.  The Pulsating Flow Field in a Mixed Flow Turbocharger Turbine: An Experimental and Computational Study , 2005 .

[24]  N. Baines Axial and Radial Turbines , 2003 .

[25]  Srithar Rajoo,et al.  Numerical Assessment of Unsteady Flow Effects on a Nozzled Turbocharger Turbine , 2012 .

[26]  Srithar Rajoo,et al.  Mixed Flow Turbine Research: A Review , 2008 .

[27]  Hua Chen Turbine wheel design for Garrett advanced variable geometry turbines for commercial vehicle applications , 2006 .

[28]  Laszlo Fuchs,et al.  Effects of Inlet Conditions on the Turbine Performance of a Radial Turbine , 2008 .

[29]  Erol Arcaklioğlu,et al.  A diesel engine's performance and exhaust emissions , 2005 .

[30]  M. A. Reyes-Belmonte,et al.  A physically based methodology to extrapolate performance maps of radial turbines , 2012 .