An Intelligent Fault Diagnosis Method Based on Domain Adaptation and Its Application for Bearings Under Polytropic Working Conditions

In engineering practice, mechanical equipment is usually in polytropic working conditions, where the data distribution of training set and test set is inconsistent, resulting in insufficient generalization ability of the intelligent diagnosis model. Simultaneously, different tasks often need to be modeled separately. Domain adaptation, as one of the research contents of transfer learning, has certain advantages in solving the problem of inconsistent feature distribution. This article designs and establishes a domain adaptation framework based on multiscale mixed domain feature (DA-MMDF) for cross-domain intelligent fault diagnosis of rolling bearings under polytropic working conditions. The proposed method first uses the MMDF extractor to obtain features from the collected data, which constructs a complete feature space through variational mode decomposition (VMD) and mixed domain feature extraction to fully mine the state information and intrinsic attributes of the vibration signal. Second, the dimensionality reduction and optimization of features are achieved through extreme gradient promotion, and meaningful and sensitive features are selected according to the importance of features to eliminate redundant information. The optimized important features are combined with the manifold embedded distribution alignment method to realize the distribution alignment of data in different fields and cross-domain diagnosis. In order to verify the effectiveness of the proposed approach, the rolling bearing data sets gathered from the laboratories are employed and analyzed. The analysis result confirms that DA-MMDF is able to achieve effective transfer diagnosis between polytropic working conditions. Compared with traditional intelligent fault diagnosis methods and DA methods, the method proposed in this article achieved the state-of-the-art performances.

[1]  Sachin P. Patel,et al.  Euclidean distance based feature ranking and subset selection for bearing fault diagnosis , 2020, Expert Syst. Appl..

[2]  Yaguo Lei,et al.  A new approach to intelligent fault diagnosis of rotating machinery , 2008, Expert Syst. Appl..

[3]  S M Pincus,et al.  Approximate entropy as a measure of system complexity. , 1991, Proceedings of the National Academy of Sciences of the United States of America.

[4]  Zhibin Zhao,et al.  Matching Synchrosqueezing Wavelet Transform and Application to Aeroengine Vibration Monitoring , 2017, IEEE Transactions on Instrumentation and Measurement.

[5]  S. Rakheja,et al.  A method for editing multi-axis load spectrums based on the wavelet transforms , 2020 .

[6]  Zhibin Zhao,et al.  Sparse Multiperiod Group Lasso for Bearing Multifault Diagnosis , 2020, IEEE Transactions on Instrumentation and Measurement.

[7]  Jindong Wang,et al.  Easy Transfer Learning By Exploiting Intra-Domain Structures , 2019, 2019 IEEE International Conference on Multimedia and Expo (ICME).

[8]  Ivor W. Tsang,et al.  Domain Adaptation via Transfer Component Analysis , 2009, IEEE Transactions on Neural Networks.

[9]  V. Sugumaran,et al.  Effect of number of features on classification of roller bearing faults using SVM and PSVM , 2011, Expert Syst. Appl..

[10]  Philip S. Yu,et al.  Visual Domain Adaptation with Manifold Embedded Distribution Alignment , 2018, ACM Multimedia.

[11]  Tianqi Chen,et al.  XGBoost: A Scalable Tree Boosting System , 2016, KDD.

[12]  Robert X. Gao,et al.  Deep learning and its applications to machine health monitoring , 2019, Mechanical Systems and Signal Processing.

[13]  Yiqiang Chen,et al.  Transfer Learning with Dynamic Adversarial Adaptation Network , 2019, 2019 IEEE International Conference on Data Mining (ICDM).

[14]  Zhibin Zhao,et al.  Enhanced Sparse Period-Group Lasso for Bearing Fault Diagnosis , 2019, IEEE Transactions on Industrial Electronics.

[15]  Xin Zhou,et al.  Deep neural networks: A promising tool for fault characteristic mining and intelligent diagnosis of rotating machinery with massive data , 2016 .

[16]  Guangrui Wen,et al.  Bearing fault diagnosis under different operating conditions based on cross domain feature projection and domain adaptation , 2019, 2019 IEEE International Instrumentation and Measurement Technology Conference (I2MTC).

[17]  Fuzhen Zhuang,et al.  Deep Subdomain Adaptation Network for Image Classification , 2020, IEEE Transactions on Neural Networks and Learning Systems.

[18]  Yu Zhang,et al.  Entropy Measures in Machine Fault Diagnosis: Insights and Applications , 2020, IEEE Transactions on Instrumentation and Measurement.

[19]  Philip S. Yu,et al.  Transfer Feature Learning with Joint Distribution Adaptation , 2013, 2013 IEEE International Conference on Computer Vision.

[20]  Robert B. Randall,et al.  The spectral kurtosis: application to the vibratory surveillance and diagnostics of rotating machines , 2006 .

[21]  Qiang Yang,et al.  A Survey on Transfer Learning , 2010, IEEE Transactions on Knowledge and Data Engineering.

[22]  Zi Yanyang,et al.  Fault Diagnosis Based on Novel Hybrid Intelligent Model , 2008 .

[23]  Qing Zhao,et al.  Multipoint Optimal Minimum Entropy Deconvolution and Convolution Fix: Application to vibration fault detection , 2017 .

[24]  Liang Gao,et al.  A New Deep Transfer Learning Based on Sparse Auto-Encoder for Fault Diagnosis , 2019, IEEE Transactions on Systems, Man, and Cybernetics: Systems.

[25]  Asoke K. Nandi,et al.  Classification of ball bearing faults using a hybrid intelligent model , 2017, Appl. Soft Comput..

[26]  Philip S. Yu,et al.  Transfer Joint Matching for Unsupervised Domain Adaptation , 2014, 2014 IEEE Conference on Computer Vision and Pattern Recognition.

[27]  Yonghao Miao,et al.  Application of sparsity-oriented VMD for gearbox fault diagnosis based on built-in encoder information. , 2020, ISA transactions.

[28]  Xin Gao,et al.  An improved SVM integrated GS-PCA fault diagnosis approach of Tennessee Eastman process , 2016, Neurocomputing.

[29]  Yuan Shi,et al.  Geodesic flow kernel for unsupervised domain adaptation , 2012, 2012 IEEE Conference on Computer Vision and Pattern Recognition.

[30]  Jing Zhang,et al.  Joint Geometrical and Statistical Alignment for Visual Domain Adaptation , 2017, 2017 IEEE Conference on Computer Vision and Pattern Recognition (CVPR).

[31]  Ming Zhao,et al.  Classifier Inconsistency-Based Domain Adaptation Network for Partial Transfer Intelligent Diagnosis , 2020, IEEE Transactions on Industrial Informatics.

[32]  Gaigai Cai,et al.  Nonconvex Sparse Regularization and Convex Optimization for Bearing Fault Diagnosis , 2018, IEEE Transactions on Industrial Electronics.

[33]  Yaguo Lei,et al.  A review on empirical mode decomposition in fault diagnosis of rotating machinery , 2013 .

[34]  Yaguo Lei,et al.  Deep Convolutional Transfer Learning Network: A New Method for Intelligent Fault Diagnosis of Machines With Unlabeled Data , 2019, IEEE Transactions on Industrial Electronics.

[35]  Geoffrey E. Hinton,et al.  Visualizing Data using t-SNE , 2008 .

[36]  Mukund Balasubramanian,et al.  The Isomap Algorithm and Topological Stability , 2002, Science.

[37]  Dominique Zosso,et al.  Variational Mode Decomposition , 2014, IEEE Transactions on Signal Processing.

[38]  B. Pompe,et al.  Permutation entropy: a natural complexity measure for time series. , 2002, Physical review letters.

[39]  Peng Chen,et al.  Fault diagnosis method for machinery in unsteady operating condition by instantaneous power spectrum and genetic programming , 2005 .

[40]  Minping Jia,et al.  A novel optimized SVM classification algorithm with multi-domain feature and its application to fault diagnosis of rolling bearing , 2018, Neurocomputing.

[41]  Abbas Rohani Bastami,et al.  Estimating the size of naturally generated defects in the outer ring and roller of a tapered roller bearing based on autoregressive model combined with envelope analysis and discrete wavelet transform , 2020 .

[42]  J. Antoni The spectral kurtosis: a useful tool for characterising non-stationary signals , 2006 .

[43]  Feng Liu,et al.  Sparse discriminant manifold projections for bearing fault diagnosis , 2017 .

[44]  Chao Liu,et al.  Learning transferable features in deep convolutional neural networks for diagnosing unseen machine conditions. , 2019, ISA transactions.

[45]  Francesco Carlo Morabito,et al.  Entropic Measures of EEG Complexity in Alzheimer's Disease Through a Multivariate Multiscale Approach , 2013, IEEE Sensors Journal.

[46]  Wangxin Yu,et al.  Characterization of Surface EMG Signal Based on Fuzzy Entropy , 2007, IEEE Transactions on Neural Systems and Rehabilitation Engineering.

[47]  Fucai Li,et al.  High-order synchrosqueezing wavelet transform and application to planetary gearbox fault diagnosis , 2019, Mechanical Systems and Signal Processing.

[48]  Xining Zhang,et al.  Fault diagnosis of rolling bearing under fluctuating speed and variable load based on TCO Spectrum and Stacking Auto-encoder , 2019, Measurement.

[49]  Bin Yang,et al.  An intelligent fault diagnosis approach based on transfer learning from laboratory bearings to locomotive bearings , 2019, Mechanical Systems and Signal Processing.

[50]  Kate Saenko,et al.  Return of Frustratingly Easy Domain Adaptation , 2015, AAAI.

[51]  Yaguo Lei,et al.  Applications of machine learning to machine fault diagnosis: A review and roadmap , 2020 .

[52]  Robert X. Gao,et al.  Mechanical Systems and Signal Processing Approximate Entropy as a Diagnostic Tool for Machine Health Monitoring , 2006 .

[53]  Yiqiang Chen,et al.  Balanced Distribution Adaptation for Transfer Learning , 2017, 2017 IEEE International Conference on Data Mining (ICDM).

[54]  Robert X. Gao,et al.  Complexity as a measure for machine health evaluation , 2004, IEEE Transactions on Instrumentation and Measurement.

[55]  Ruqiang Yan,et al.  Permutation entropy: A nonlinear statistical measure for status characterization of rotary machines , 2012 .

[56]  Li Xiang,et al.  Fault diagnosis for rolling bearing based on VMD-FRFT , 2020, Measurement.

[57]  Ming J. Zuo,et al.  A new strategy of using a time-varying structure element for mathematical morphological filtering , 2017 .