Minimizing lifetime structural costs: Optimizing for production and maintenance under service life uncertainty

Abstract Current naval shipowners are being forced to extend the service lives of their aging vessels from budgetary and political constraints. This is causing them to incur significant costs due to maintaining the structure of these older ships to keep the ships in operation. These increasing costs make it desirable to design new naval structures with their minimization in mind, as well as ensuring that such vessels are robust to changes in expected service life with respect to their total lifetime cost. However, such structures will necessarily have higher production costs, therefore, an optimization framework is presented to estimate both production and maintenance costs for a naval vessel's internal structure and develop trade-spaces between these two competing objectives in order to find designs that represent a balance of both.

[1]  J B Caldwell,et al.  SHIP STRUCTURES: IMPROVEMENT BY RATIONAL DESIGN OPTIMISATION , 1995 .

[2]  Matthew Collette,et al.  Optimization of structural design to minimize lifetime maintenance cost of a naval vessel , 2013 .

[3]  W P Krol MIDSHIP SECTION DESIGN USING A BILEVEL PRODUCTION COST OPTIMIZATION SCHEME , 1991 .

[4]  Dan M. Frangopol,et al.  Fatigue Life Assessment and Lifetime Management of Aluminum Ships Using Life-Cycle Optimization , 2012 .

[5]  C. S. Smith,et al.  Influence of Local Compressive Failure on Ultimate Longitudinal Strength of a Ship's Hull , 1977 .

[6]  Philippe Rigo,et al.  Maintenance/repair and production-oriented life cycle cost/earning model for ship structural optimisation during conceptual design stage , 2009 .

[7]  Mark H. Spicknall,et al.  The Importance of Considering Life-Cycle Maintenance and Modernization Costs in the Design of Navy Ships , 1991 .

[8]  Dan M. Frangopol,et al.  Lifetime-oriented multi-objective optimization of structural maintenance considering system reliability, redundancy and life-cycle cost using GA , 2009 .

[9]  I. E. Winkle,et al.  Towards a Method for the Optimisation of Midship Section in Terms of Production Cost in Preliminary Ship Design , 2005 .

[10]  Joe-Ming Yang,et al.  Optimization of corrugated bulkhead forms by genetic algorithm , 2002 .

[11]  Kalyanmoy Deb,et al.  A fast and elitist multiobjective genetic algorithm: NSGA-II , 2002, IEEE Trans. Evol. Comput..

[12]  Dan M. Frangopol,et al.  System Reliability of Ship Hull Structures Under Corrosion and Fatigue , 2012 .

[13]  Dan M. Frangopol,et al.  Cost-Based Optimum Scheduling of Inspection and Monitoring for Fatigue-Sensitive Structures under Uncertainty , 2011 .

[14]  Jae-Myung Lee,et al.  Time-variant ultimate longitudinal strength of corroded bulk carriers , 2003 .

[15]  Atilla Incecik,et al.  An approach for reliability based fatigue design of welded joints on aluminium high-speed vessels , 2006 .

[16]  J. Paik,et al.  Ultimate shear strength of plate elements with pit corrosion wastage , 2004 .

[17]  Panos Zachariadis,et al.  Life cycle cost of maintaining the effectiveness of a ship's structure and environmental impact of ship design parameters: An update , 2009 .

[18]  Jae-Myung Lee,et al.  A Time-Dependent Corrosion Wastage Model for the Structures of Single-and Double-Hull Tankers and FSOs and FPSOs , 2003 .

[19]  Kalyanmoy Deb,et al.  Multi-objective optimization using evolutionary algorithms , 2001, Wiley-Interscience series in systems and optimization.

[20]  Philippe Rigo Least-Cost Structural Optimization Oriented Preliminary Design , 2001 .

[21]  Matthew Collette Hull Structures as a System: Supporting Lifecycle Analysis , 2011 .

[22]  Ronald O'Rourke Navy Ship Acquisition: Options for Lower-Cost Ship Designs - Issues for Congress. CRS Report for Congress , 2005 .

[23]  Paul H. Wirsching,et al.  Fatigue Reliability for Offshore Structures , 1984 .

[24]  Jeom Kee Paik,et al.  Probabilistic corrosion rate estimation model for longitudinal strength members of bulk carriers , 1998 .

[25]  Bilal M. Ayyub,et al.  Probabilistic Fatigue Life Prediction for Ship Structures Using Fracture Mechanics , 2000 .