Comparative assessment of the surface topography for different optical profilometry techniques after dry turning of Ti6Al4V titanium alloy

Abstract This paper presents comparison analysis of the surface texture properties measured by a Sensofar S Neox 3D optical profilometer, an Alicona Infinite Focus SL optical measuring system and a digital Keyence VHX-6000 microscope on the example of assessing of the Ti6Al4V titanium alloy surface after finish turning under dry machining conditions. 2D and 3D surface parameters were analyzed and surface profiles and average percentage changes in parameters tested are demonstrated. Different measurement areas were used. Measuring differences of up to ∼30% were observed between methods tested. In the 2D mode, the best possibilities are offered smaller measuring areas as observed for Alicona Infinite Focus SL and Keyence VHX-6000. In the 3D mode, larger measuring areas for Sensofar S Neox 3D provides better options compared to smaller measuring areas for Alicona Infinite Focus SL. Surface profiles analyses using the Sensofar S Neox 3D and Keyence VHX-600 show similar results.

[1]  B. Wang,et al.  Surface integrity analysis for high-pressure jet assisted machined Ti-6Al-4V considering cooling pressures and injection positions , 2019, Journal of Manufacturing Processes.

[2]  R. Leach Optical measurement of surface topography , 2011 .

[3]  Stefania Bruschi,et al.  Experimental investigation on the feasibility of dry and cryogenic machining as sustainable strategies when turning Ti6Al4V produced by Additive Manufacturing , 2017 .

[4]  Liam Blunt,et al.  Surface integrity of additive manufacturing parts: a comparison between optical topography measuring techniques , 2020 .

[5]  Gerd Witt,et al.  Characterization of typical surface effects in additive manufacturing with confocal microscopy , 2015 .

[6]  Stanislaw Legutko,et al.  Comparative assessment of the mechanical and electromagnetic surfaces of explosively clad Ti-steel plates after drilling process , 2017 .

[7]  E. Feldshtein,et al.  Studying the surface layers of products using a low-vacuum scanning electron microscope , 2014, Journal of Surface Investigation. X-ray, Synchrotron and Neutron Techniques.

[8]  Roman B. Statnikov,et al.  Multicriteria Analysis in Engineering , 2002 .

[9]  L. Qiu,et al.  Laser differential confocal measurement of the outer surface profile of a laser inertial confinement fusion capsule , 2019, Measurement.

[10]  Magdalena Niemczewska-Wójcik Multi-sensor measurements of titanium alloy surface texture formed at subsequent operations of precision machining process , 2017 .

[11]  N. Gubeljak,et al.  Surface integrity and residual stress analysis of pulsed water jet peened stainless steel surfaces , 2019, Measurement.

[12]  J. Sládek,et al.  The measurement and analysis of surface geometric structure of ceramic femoral heads. , 2014, Scanning.

[13]  S. Affatato,et al.  Surface analysis on revised hip implants with stem taper for wear and failure incidence evaluation: A first investigation , 2019, Measurement.

[14]  Eugene Feldshtein,et al.  On the Chip Shaping and Surface Topography When Finish Cutting 17-4 PH Precipitation-Hardening Stainless Steel under Near-Dry Cutting Conditions , 2020, Materials.

[15]  Wuyi Chen,et al.  Research on surface integrity of turning titanium alloy TB6 , 2018 .

[16]  Xingsheng Wang,et al.  Finite element simulation of surface roughness in diamond turning of spherical surfaces , 2018 .

[17]  M. Niemczewska-Wójcik The influence of the surface geometric structure on the functionality of implants , 2011 .

[18]  A. G. Jaharah,et al.  Machinalibilty of Ti-6Al-4V Under Dry and Near Dry Condition Using Carbide Tools , 2009 .

[19]  Zhanqiang Liu,et al.  Modeling and prediction for 3D surface topography in finish turning with conventional and wiper inserts , 2016 .

[20]  Bing Wang,et al.  Investigation of surface topography and its deterioration resulting from tool wear evolution when dry turning of titanium alloy Ti-6Al-4V , 2019, Tribology International.

[21]  Konstantinos Grigoriadis Use of laser interferometry for measuring concrete substrate roughness in patch repairs , 2016 .

[22]  S. Bruschi,et al.  Temperature effects on the Ti6Al4V machinability using cooled gaseous nitrogen in semi-finishing turning , 2017 .

[23]  A. Weckenmann,et al.  Probing Systems in Dimensional Metrology , 2004 .

[24]  Stefania Bruschi,et al.  Solid Lubricant-assisted Minimum Quantity Lubrication and Cooling strategies to improve Ti6Al4V machinability in finishing turning , 2018 .

[25]  Liam Blunt,et al.  Areal topography measurement of metal additive surfaces using focus variation microscopy , 2019, Additive Manufacturing.

[26]  Stefania Bruschi,et al.  Analysis of the Surface Integrity in Cryogenic Turning of Ti6Al4 V Produced by Direct Melting Laser Sintering , 2016 .