Affinity Based Slotting in Warehouses with Dynamic Order Patterns

There has been a wealth of research on warehouse optimization since the 1960s, and in particular on increasing order picking efficiency, which is one of the most labor intensive processes in many logistics centers. In the last ten years, affinity based slotting strategies, which place materials that are frequently ordered/picked together close to each other, have started to emerge. However, the effects of changing customer demand patterns on warehousing efficiency have not been investigated in detail. The aim of this chapter is to extend the classic storage location assignment problem (SLAP) to a multi-period formulation (M-SLAP) and to test and compare how various allocation rules, and in particular an affinity based policy, perform in such dynamic scenarios. A first benchmark instance for the M-SLAP is presented.

[1]  Gerhard Wäscher,et al.  Order Picking: A Survey of Planning Problems and Methods , 2004 .

[2]  Kees Jan Roodbergen,et al.  Design and control of warehouse order picking: A literature review , 2006, Eur. J. Oper. Res..

[3]  Chun Hung Cheng,et al.  Dynamic layout algorithms: a state-of-the-art survey , 1998 .

[4]  Marc Goetschalckx,et al.  Research on warehouse operation: A comprehensive review , 2007, Eur. J. Oper. Res..

[5]  Carl Kallina,et al.  Application of the Cube-Per-Order Index Rule for Stock Location in a Distribution Warehouse , 1976 .

[6]  Stephen C. Graves,et al.  Optimal Storage Assignment in Automatic Warehousing Systems , 1976 .

[7]  Michael Affenzeller,et al.  Re-warehousing vs. healing: Strategies for warehouse storage location assignment , 2011, 3rd IEEE International Symposium on Logistics and Industrial Informatics.

[8]  R. Lackes,et al.  Supply chain management and reverse logistics , 2004 .

[9]  Karl-Heinz Wehking,et al.  Der Lagerorganisationsgrad als Steuerungsgröße für optimale Reorganisationszyklen in Kommissioniersystemen , 2011 .

[10]  C. D. Gelatt,et al.  Optimization by Simulated Annealing , 1983, Science.

[11]  Edward Hardy Frazelle Stock location assignment and order picking productivity , 1989 .

[12]  Phichet Wutthisirisart Relation-based item slotting , 2010 .

[13]  Sunderesh S. Heragu,et al.  Order oriented slotting: a new assignment strategy for warehouses , 2007 .

[14]  Charles J. Malmborg Storage assignment policy tradeoffs , 1996 .

[15]  Sunderesh S. Heragu,et al.  Order Oriented Slotting and the Effect of Order Batching for the Practical Case of a Book Distribution Center , 2009 .

[16]  Maurice Garfinkel Minimizing Multi-zone Orders in the Correlated Storage Assignment Problem , 2005 .

[17]  Charles G. Petersen,et al.  Improving order picking performance utilizing slotting and golden zone storage , 2005 .

[18]  Michael Affenzeller,et al.  Reassigning storage locations in a warehouse to optimize the order picking process , 2010 .