Amplitude-frequency characteristics analysis for vertical vibration of hydraulic AGC system under nonlinear action

Hydraulic automatic gauge control (AGC) system is the core control system to ensure the thickness accuracy of cold-rolled plate, and the reliability of its load roll system is the key to guarantee the rolling process with high precision, high speed, continuity and stability. However, the working mechanism of hydraulic AGC system is complex. And it possesses some features such as high nonlinearity, time variability and strong coupling. The vertical vibration easily happens in its working process. Moreover, the stability of system is seriously affected. Nevertheless, the incentive is difficult to determine. In this paper, the theory and method of nonlinear dynamics were introduced to establish the load vertical vibration (LVV) model of HAGC system under nonlinear action. The model was solved with multi-scale method, and the amplitude-frequency characteristic equation of system was obtained. Moreover, the research object of this article also focused on the nonlinear elastic force, nonlinear damping force and nonlinear excitation force, and deeply explored the effect of nonlinear parameters change on the amplitude-frequency characteristics of LVV system. The mechanism and incentive for LVV of hydraulic AGC system were further revealed. The research results lay a theoretical foundation for the vibration inducement and suppression of hydraulic AGC system.Hydraulic automatic gauge control (AGC) system is the core control system to ensure the thickness accuracy of cold-rolled plate, and the reliability of its load roll system is the key to guarantee the rolling process with high precision, high speed, continuity and stability. However, the working mechanism of hydraulic AGC system is complex. And it possesses some features such as high nonlinearity, time variability and strong coupling. The vertical vibration easily happens in its working process. Moreover, the stability of system is seriously affected. Nevertheless, the incentive is difficult to determine. In this paper, the theory and method of nonlinear dynamics were introduced to establish the load vertical vibration (LVV) model of HAGC system under nonlinear action. The model was solved with multi-scale method, and the amplitude-frequency characteristic equation of system was obtained. Moreover, the research object of this article also focused on the nonlinear elastic force, nonlinear damping force and...

[1]  Chris K. Mechefske,et al.  Characteristic recognition of chatter mark vibration in a rolling mill based on the non-dimensional parameters of the vibration signal , 2014 .

[2]  Xu Li,et al.  Modeling and Extended State Observer Based Dynamic Surface Control for Cold Rolling Mill System , 2016 .

[3]  Chris K. Mechefske,et al.  Relationship between chatter marks and rolling force fluctuation for twenty-high roll mill , 2015 .

[4]  Fengpeng Zhang,et al.  Modeling and analysis of under-load-based cascading failures in supply chain networks , 2018 .

[5]  Hubertus Murrenhoff,et al.  Modelling and dynamics of a servo-valve controlled hydraulic motor by bondgraph , 2011 .

[6]  Yosuke Amanuma,et al.  Dynamic control of lubrication characteristics in high speed tandem cold rolling , 2016 .

[7]  Hai Xu,et al.  A study of nonlinear coupling dynamic characteristics of the cold rolling mill system under different rolling parameters , 2017 .

[8]  Dhiman Mallick,et al.  Comparison of harmonic balance and multi-scale method in characterizing the response of monostable energy harvesters , 2018, Mechanical Systems and Signal Processing.

[9]  Mohammad Mehdi Fateh,et al.  Task-space control of robots using an adaptive Taylor series uncertainty estimator , 2019, Int. J. Control.

[10]  Jun Wang,et al.  Research on the Position-Pressure Master-Slave Control for a Rolling Shear Hydraulic Servo System , 2015 .

[11]  Ettore Pennestrì,et al.  Review and comparison of dry friction force models , 2016 .

[12]  Qinglong Wang,et al.  Numerical Analysis of Intermediate Roll Shifting–Induced Rigidity Characteristics of UCM Cold Rolling Mill , 2018 .

[13]  Yong Zhu,et al.  Study on nonlinear dynamics characteristics of electrohydraulic servo system , 2015 .

[14]  Fei Liu Vibration Behavior of Roll System under Nonlinear Constraints of the Hydraulic Cylinder , 2014 .

[15]  Andreas Kugi,et al.  Automatic Gauge Control under Laterally Asymmetric Rolling Conditions Combined with Feedforward , 2017, IEEE Transactions on Industry Applications.

[16]  Yi Jiangang Modelling and Analysis of Step Response Test for Hydraulic Automatic Gauge Control , 2015 .

[17]  Yongguang Liu,et al.  Research of giant magnetostrictive actuator’s nonlinear dynamic behaviours , 2018 .

[18]  Wanlu Jiang,et al.  Analytical solution for nonlinear vertical vibration model of mill roll system based on improved complexification averaging method , 2016 .

[19]  M. Jahazi,et al.  Effect of process parameters on microstructure and mechanical properties of friction stir-welded Ti–6Al–4V joints , 2016, The International Journal of Advanced Manufacturing Technology.

[20]  N. Hafizah,et al.  Modeling of dynamic friction behaviors of hydraulic cylinders , 2012 .

[21]  Saeed Ebrahimi,et al.  Nonlinear vibration analysis of mechanical systems with multiple joint clearances using the method of multiple scales , 2016 .

[22]  Xinwei Wang,et al.  Discrete singular convolution and Taylor series expansion method for free vibration analysis of beams and rectangular plates with free boundaries , 2017 .

[23]  Andreas Kugi,et al.  Mathematical modeling of the contour evolution of heavy plates in hot rolling , 2015 .