Various analytical finite element method (FEM) tools have been developed for flow processes, including die casting, but they only give information about whether the predetermined die design is correct. Current shop practice uses trial-and-error methods to determine new die designs. This article describes development of a computer-aided die design system for die casting. The computer-assisted design (CAD) system was written using Auto LISP with a personal computer. This system was developed to present algorithms for automation of die design, especially a runner–gate system using three-dimensional geometry. This system quantifies practical knowledge and experiences in die design as the formulating procedure. The system allows engineers to make automatic and efficient designs and it will result in reduction of required expenses and time. The system is composed of selection of cast alloy and product design, and uses the runner–gate design. In addition, specific rules and equations for the system are presented. An example is applied to a cap-shaped casting using the proposed system.
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