Numerical prediction of electronic component heat transfer: an industry perspective

This study aims to provide a perspective on the current capabilities of computational fluids dynamics (CFD) as a design tool to predict component operating temperature in electronic systems. A systematic assessment of predictive accuracy is presented for printed circuit board (PCB) mounted component heat transfer, using a CFD code dedicated to the thermal analysis of electronic systems. Component operating temperature predictive accuracy ranges from +3/spl deg/C to +22/spl deg/C (up to 35%) of measurement, depending on component location on the board, airflow velocity and flow model applied. Combined with previous studies, the results highlight that component junction temperature needs to be experimentally measured when used for strategic product design decisions and reliability predictions. Potential development areas are discussed for improved analysis.

[1]  J. D. Parry,et al.  The world of thermal characterization according to DELPHI-Part II: Experimental and numerical methods , 1997 .

[2]  J. Lohan,et al.  Comparison of numerical predictions and experimental measurements for the transient thermal behavior of a board-mounted electronic component , 2002, ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258).

[3]  Mark Davies,et al.  Modeling Electronic Cooling Axial Fan Flows , 2001 .

[4]  Gerhard Wachutka,et al.  Rigorous model and network for static thermal problems , 2002 .

[5]  Valerie Eveloy,et al.  An Experimental Assessment of Numerical Predictive Accuracy for Electronic Component Heat Transfer in Forced Convection—Part I: Experimental Methods and Numerical Modeling , 2003 .

[6]  M.S.J. Hashmi,et al.  An experimental assessment of compact thermal models for the prediction of board-mounted electronic component heat transfer , 2003, Ninteenth Annual IEEE Semiconductor Thermal Measurement and Management Symposium, 2003..

[7]  J. Lohan,et al.  Experimental validation of numerical heat transfer predictions for singleand multi-component printed circuit boards in natural convection environments , 1999, Fifteenth Annual IEEE Semiconductor Thermal Measurement and Management Symposium (Cat. No.99CH36306).

[8]  Joel H. Ferziger,et al.  Computational methods for fluid dynamics , 1996 .

[9]  M.-N. Sabry,et al.  Compact thermal models for electronic systems , 2003 .

[10]  Ann M. Anderson A Comparison of Computational and Experimental Results for Flow and Heat Transfer From an Array of Heated Blocks , 1997 .

[11]  Robert A. Griffin,et al.  Compact thermal models of packages used in conduction cooled applications , 2000 .

[12]  John Lohan,et al.  A benchmark study of computational fluid dynamics predictive accuracy for component-printed circuit board heat transfer , 2000 .

[13]  E.G.T. Bosch Thermal compact models: an alternative approach , 2003 .

[14]  E. Meinders Experimental study of heat transfer in turbulent flows over wall-mounted cubes. , 1998 .

[15]  J. M. Lohan,et al.  Thermal interaction between electronic components , 1996 .

[16]  Benjamin Shapiro,et al.  Creating compact models of complex electronic systems: an overview and suggested use of existing model reduction and experimental system identification tools , 2003 .

[17]  J. Lohan,et al.  Visualization of forced air flows over a populated printed circuit board and their impact on convective heat transfer , 2002, ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258).

[18]  C.J.M. Lasance The conceivable accuracy of experimental and numerical thermal analyses of electronic systems , 2001, Seventeenth Annual IEEE Semiconductor Thermal Measurement and Management Symposium (Cat. No.01CH37189).

[19]  Gerhard Wachutka,et al.  Rigorous model and network for transient thermal problems , 2002 .

[20]  W. Nakayama,et al.  CFD simulations of heat transfer from a heated module in an air stream: Comparison with experiments and a parametric study , 1998, ITherm'98. Sixth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.98CH36208).

[21]  Peter Rodgers,et al.  NUMERICAL HEAT TRANSFER PREDICTIVE ACCURACY FOR AN IN-LINE ARRAY OF BOARD-MOUNTED PQFP COMPONENTS IN FORCED CONVECTION , 2001 .