Fast evaluation of a periodic review inventory policy

Abstract We consider a single-echelon inventory system facing stochastic demand controlled by the standard ( r , n Q , T ) batch ordering policy. While an exact algorithm for optimizing all three policy variables exists, excessive computational requirements hinder industrial applications, particularly in multi-product environments. Aiming at reducing computation time, we revisit the exact total average cost function. After establishing a new analytical property, we show that the exact ordering cost can be very accurately approximated by two convex functions. Using these, the original problem is decomposed in two separate sub-problems easier to solve. For each sub-problem we establish properties linking each solution with the classical EOQ, which lead to a fast heuristic search algorithm for the policy variables evaluation. Numerical comparisons with both the exact algorithm and two popular meta-heuristics demonstrate the excellent performance of the heuristic in terms of solution quality and run-time.

[1]  Gudrun P. Kiesmüller,et al.  Developing a closed-form cost expression for an (R, s, nQ) policy where the demand process is compound generalized Erlang , 2007, Oper. Res. Lett..

[2]  A. F. Veinott,et al.  Computing Optimal (s, S) Inventory Policies , 1965 .

[3]  Paul H. Zipkin,et al.  Foundations of Inventory Management , 2000 .

[4]  Paul H. Zipkin,et al.  Inventory service-level measures: convexity and approximation , 1986 .

[5]  Shaler Stidham,et al.  Semi-Stationary Clearing Processes. , 1978 .

[6]  Paul H. Zipkin,et al.  Inventory Models with Continuous, Stochastic Demands , 1991 .

[7]  A. G. Lagodimos,et al.  Computing globally optimal (s,S,T) inventory policies , 2012 .

[8]  Yu-Sheng Zheng On properties of stochastic inventory systems , 1992 .

[9]  T. M. Whitin,et al.  A Family of Inventory Models , 1961 .

[10]  Paul H. Zipkin,et al.  Computing optimal (s, S) policies in inventory models with continuous demands , 1985, Advances in Applied Probability.

[11]  Sean X. Zhou,et al.  Optimal and Heuristic Echelon (r, nQ, T) Policies in Serial Inventory Systems with Fixed Costs , 2010, Oper. Res..

[12]  H. M. Wagner,et al.  An Empirical Study of Exactly and Approximately Optimal Inventory Policies , 1965 .

[13]  Uday S. Rao,et al.  Properties of the Periodic Review (R, T) Inventory Control Policy for Stationary, Stochastic Demand , 2003, Manuf. Serv. Oper. Manag..

[14]  Fangruo Chen,et al.  Inventory policies with quantized ordering , 1992 .

[15]  Ioannis T. Christou Quantitative Methods in Supply Chain Management: Models and Algorithms , 2011 .

[16]  Konstantina Skouri,et al.  Optimal (r, nQ, T) batch ordering with quantized supplies , 2012, Comput. Oper. Res..

[17]  Fang Liu,et al.  Good and Bad News About the (S, T) Policy , 2012, Manuf. Serv. Oper. Manag..

[18]  A. G. Lagodimos,et al.  Optimal (r, nQ, T) batch-ordering policy under stationary demand , 2012, Int. J. Syst. Sci..

[19]  Ton G. de Kok Inventory Management: Modeling Real-life Supply Chains and Empirical Validity , 2018, Found. Trends Technol. Inf. Oper. Manag..

[20]  David F. Pyke,et al.  Inventory and Production Management in Supply Chains , 2016 .

[21]  K. Arrow,et al.  Optimal Inventory Policy. , 1951 .

[22]  Tal Avinadav,et al.  Exact accounting of inventory costs in stochastic periodic-review models , 2015 .

[23]  Arthur F. Veinott,et al.  The Optimal Inventory Policy for Batch Ordering , 1965 .

[24]  Jr. Arthur F. Veinott The Status of Mathematical Inventory Theory , 1966 .

[25]  Arthur F. Veinott,et al.  Analysis of Inventory Systems , 1963 .

[26]  Philip M. Morse Solutions of a Class of Discrete-Time Inventory Problems , 1959 .