A generalized thermodynamic approach for modeling nonlinear hardening behaviors

Abstract The capability of accurately modeling nonlinear behaviors is essential to simulation-based engineering. Giving better descriptions of actual constitutive behaviors, nonlinear kinematic hardening models are frequently considered as an ad hoc approach by directly prescribing the hardening laws. The necessity has been recognized for accommodating this effective yet empirical methodology into extreme principles which theoretically underlie the derivation of evolutionary equations in irreversible dissipative processes. In contrast to the published efforts, this paper presents a systematic approach for characterizing both nonlinear kinematic and isotropic hardening behaviors of rate-independent polycrystalline metals. With the modified principle of maximum mechanical dissipation and the method of Lagrangian multipliers, the typical rate-independent constitutive laws are derived. Enlightening decompositions of the mechanical dissipation and its implications are discussed. Control functions are introduced to provide useful specifications about formulating hardening models. In contrast to the ad hoc origins, the relationship of many existing hardening models (both nonlinear kinematic and isotropic types) has been clarified through the unified framework. Moreover both saturating and non-saturating behaviors of the two hardening types can be properly modeled and numerical implementations are presented. Particularly permanent softening can be automatically given by non-saturating kinematic hardening modeling along with other features of cyclic loading. With this approach this phenomenon is explained from the viewpoint of energy and reproduced with only one back-stress and single yield surface. Finally comparisons between the methodology in this work and other classical theories are given to clarify the relationships and analogies. Pressure-dependent yield is also discussed to show the generality of the approach.

[1]  Luís Menezes,et al.  Study on the influence of work-hardening modeling in springback prediction , 2007 .

[2]  Frédéric Barlat,et al.  Analysis of sheet metal formability through isotropic and kinematic hardening models , 2011 .

[3]  Jeong Whan Yoon,et al.  A non-associated constitutive model with mixed iso-kinematic hardening for finite element simulation of sheet metal forming , 2010 .

[4]  Thomas B. Stoughton,et al.  Evolution of subsequent yield surfaces and elastic constants with finite plastic deformation. Part II: A very high work hardening aluminum alloy (annealed 1100 Al) , 2010 .

[5]  Albert Van Bael,et al.  Finite element modeling of plastic anisotropy induced by texture and strain-path change , 2003 .

[6]  Dorel Banabic,et al.  An improved analytical description of orthotropy in metallic sheets , 2005 .

[7]  Akhtar S. Khan,et al.  Continuum theory of plasticity , 1995 .

[8]  G. Voyiadjis,et al.  Thermodynamic based model for the evolution equation of the backstress in cyclic plasticity , 2003 .

[9]  Mihaela Banu,et al.  Towards an accurate description of the anisotropic behaviour of sheet metals under large plastic deformations: Modelling, numerical analysis and identification , 2006 .

[10]  Xu Chen,et al.  On the Ohno–Wang kinematic hardening rules for multiaxial ratcheting modeling of medium carbon steel , 2005 .

[11]  N. Ohno,et al.  Kinematic hardening rules for simulation of ratchetting behavior , 1994 .

[12]  M. Abdel-Karim,et al.  An evaluation for several kinematic hardening rules on prediction of multiaxial stress-controlled ratchetting , 2010 .

[13]  M. Brünig Numerical simulation of the large elastic–plastic deformation behavior of hydrostatic stress-sensitive solids , 1999 .

[14]  K. Chung,et al.  Experimental evaluation and constitutive modeling of non-proportional deformation for asymmetric steels , 2011 .

[15]  Frédéric Barlat,et al.  Orthotropic yield criterion for hexagonal closed packed metals , 2006 .

[16]  Stephen P. Boyd,et al.  Convex Optimization , 2004, Algorithms and Theory of Computation Handbook.

[17]  M. Abdel-Karim Numerical integration method for kinematic hardening rules with partial activation of dynamic recovery term , 2005 .

[18]  J. Chaboche,et al.  On the Plastic and Viscoplastic Constitutive Equations—Part II: Application of Internal Variable Concepts to the 316 Stainless Steel , 1983 .

[19]  O. Richmond,et al.  The effect of pressure on the flow stress of metals , 1984 .

[20]  J. Chaboche Time-independent constitutive theories for cyclic plasticity , 1986 .

[21]  Frédéric Barlat,et al.  Convex polynomial yield functions , 2010 .

[22]  Reza Naghdabadi,et al.  A finite strain kinematic hardening constitutive model based on Hencky strain: General framework, solution algorithm and application to shape memory alloys , 2011 .

[23]  Frédéric Barlat,et al.  Linear transfomation-based anisotropic yield functions , 2005 .

[24]  Nobutada Ohno,et al.  Kinematic hardening rules with critical state of dynamic recovery, part II: Application to experiments of ratchetting behavior , 1993 .

[25]  M. Abdel-Karim,et al.  Modified kinematic hardening rules for simulations of ratchetting , 2009 .

[26]  L. Anand,et al.  A large deformation theory for rate-dependent elastic–plastic materials with combined isotropic and kinematic hardening , 2009 .

[27]  A. Wahlen,et al.  A combined isotropic-kinematic hardening model for the simulation of warm forming and subsequent loading at room temperature , 2010 .

[28]  Tasnim Hassan,et al.  An advancement in cyclic plasticity modeling for multiaxial ratcheting simulation , 2002 .

[29]  Lakhdar Taleb,et al.  Influence of non-proportional loading on ratcheting responses and simulations by two recent cyclic plasticity models , 2008 .

[30]  R. H. Wagoner,et al.  An efficient constitutive model for room-temperature, low-rate plasticity of annealed Mg AZ31B sheet , 2010 .

[31]  Kwansoo Chung,et al.  A practical two-surface plasticity model and its application to spring-back prediction , 2007 .

[32]  Jeong Whan Yoon,et al.  Stress integration method for a nonlinear kinematic/isotropic hardening model and its characterization based on polycrystal plasticity , 2009 .

[33]  J. K. Lee,et al.  Modeling the Bauschinger effect for sheet metals, part II: applications , 2002 .

[34]  N. Ohno,et al.  Kinematic hardening rules with critical state of dynamic recovery, part I: formulation and basic features for ratchetting behavior , 1993 .

[35]  Frédéric Barlat,et al.  Plastic behavior and stretchability of sheet metals. Part I: A yield function for orthotropic sheets under plane stress conditions , 1989 .

[36]  Frédéric Barlat,et al.  Spring-back evaluation of automotive sheets based on isotropic-kinematic hardening laws and non-quadratic anisotropic yield functions: Part I: theory and formulation , 2005 .

[37]  R. Hill The mathematical theory of plasticity , 1950 .

[38]  R. D. Krieg A Practical Two Surface Plasticity Theory , 1975 .

[39]  Richard Von Mises,et al.  Mechanik der plastischen Formänderung von Kristallen , 1928 .

[40]  C. Truesdell,et al.  The Non-Linear Field Theories Of Mechanics , 1992 .

[41]  G. Cailletaud,et al.  Numerical techniques for cyclic plasticity at variable temperature , 1986 .

[42]  Frédéric Barlat,et al.  An alternative to kinematic hardening in classical plasticity , 2011 .

[43]  O. C. Zienkiewicz,et al.  The Finite Element Method for Solid and Structural Mechanics , 2013 .

[44]  Yannis F. Dafalias,et al.  Plastic Internal Variables Formalism of Cyclic Plasticity , 1976 .

[45]  R. H. Wagoner,et al.  Complex unloading behavior: Nature of the deformation and its consistent constitutive representation , 2011 .

[46]  Gun Jin Yun,et al.  A self-optimizing inverse analysis method for estimation of cyclic elasto-plasticity model parameters , 2011 .

[47]  C. O. Frederick,et al.  A mathematical representation of the multiaxial Bauschinger effect , 2007 .

[48]  Silvano Erlicher,et al.  Endochronic theory, non-linear kinematic hardening rule and generalized plasticity : a new interpretation based on generalized normality assumption , 2006, 0812.1884.

[49]  J. Chaboche Constitutive equations for cyclic plasticity and cyclic viscoplasticity , 1989 .

[50]  R. Hill Constitutive modelling of orthotropic plasticity in sheet metals , 1990 .

[51]  Jean-Louis Chaboche,et al.  A review of some plasticity and viscoplasticity constitutive theories , 2008 .

[52]  J. Chaboche,et al.  On the Plastic and Viscoplastic Constitutive Equations—Part I: Rules Developed With Internal Variable Concept , 1983 .

[53]  Kwansoo Chung,et al.  Spring-back evaluation of automotive sheets based on isotropic–kinematic hardening laws and non-quadratic anisotropic yield functions, part III: applications , 2005 .

[54]  J. Huetink,et al.  On the modeling of hardening in metals during non-proportional loading , 2008 .

[55]  J. K. Lee,et al.  Modeling the Bauschinger effect for sheet metals, part I: theory , 2002 .

[56]  F. Barlat,et al.  A six-component yield function for anisotropic materials , 1991 .

[57]  M. Kamlah,et al.  On the Macroscopic Description of Stored Energy and Self Heating During Plastic Deformation , 1997 .

[58]  N. Ohno,et al.  Kinematic hardening model suitable for ratchetting with steady-state , 2000 .

[59]  M. Ristinmaa,et al.  Thermodynamic format and heat generation of isotropic hardening plasticity , 2007 .

[60]  David L. McDowell,et al.  Modeling and experiments in plasticity , 2000 .

[61]  David L. McDowell,et al.  A Two Surface Model for Transient Nonproportional Cyclic Plasticity, Part 1: Development of Appropriate Equations , 1985 .

[62]  Abdelwaheb Dogui,et al.  On non-associative anisotropic finite plasticity fully coupled with isotropic ductile damage for metal forming , 2010 .

[63]  R. H. Wagoner,et al.  Anisotropic hardening equations derived from reverse-bend testing , 2002 .

[64]  Frédéric Barlat,et al.  On linear transformations of stress tensors for the description of plastic anisotropy , 2007 .

[65]  Guozheng Kang,et al.  A visco-plastic constitutive model for ratcheting of cyclically stable materials and its finite element implementation , 2004 .

[66]  C. Sansour,et al.  On free energy-based formulations for kinematic hardening and the decomposition F = fpfe , 2006 .

[67]  A. Brahme,et al.  The backstress effect of evolving deformation boundaries in FCC polycrystals , 2011 .

[68]  W. Spitzig Effect of hydrostatic pressure on plastic-flow properties of iron single crystals , 1979 .

[69]  Jean-Louis Chaboche,et al.  On some modifications of kinematic hardening to improve the description of ratchetting effects , 1991 .

[70]  D. E. Carlson,et al.  An introduction to thermomechanics , 1983 .

[71]  G. Kang,et al.  Meso-mechanical constitutive model for ratchetting of particle-reinforced metal matrix composites , 2011 .

[72]  Jeong Whan Yoon,et al.  A pressure-sensitive yield criterion under a non-associated flow rule for sheet metal forming , 2004 .

[73]  Jeong Whan Yoon,et al.  On the use of homogeneous polynomials to develop anisotropic yield functions with applications to sheet forming , 2008 .

[74]  Guozheng Kang,et al.  Constitutive modeling of strain range dependent cyclic hardening , 2003 .

[75]  S. Reese,et al.  Anisotropic finite elastoplasticity with nonlinear kinematic and isotropic hardening and application to sheet metal forming , 2010 .

[76]  Fusahito Yoshida,et al.  A model of large-strain cyclic plasticity describing the Bauschinger effect and workhardening stagnation , 2002 .

[77]  O. Richmond,et al.  The effect of hydrostatic pressure on the deformation behavior of maraging and HY-80 steels and its implications for plasticity theory , 1976 .

[78]  W. Prager,et al.  A NEW METHOD OF ANALYZING STRESSES AND STRAINS IN WORK - HARDENING PLASTIC SOLIDS , 1956 .

[79]  Alexander Lion,et al.  Constitutive modelling in finite thermoviscoplasticity: a physical approach based on nonlinear rheological models , 2000 .

[80]  Thomas B. Stoughton,et al.  Evolution of subsequent yield surfaces and elastic constants with finite plastic deformation. Part-I: A very low work hardening aluminum alloy (Al6061-T6511) , 2009 .

[81]  R. Hill A theory of the yielding and plastic flow of anisotropic metals , 1948, Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences.

[82]  Kwansoo Chung,et al.  Experimental and numerical investigation of combined isotropic-kinematic hardening behavior of sheet metals , 2009 .

[83]  Huseyin Sehitoglu,et al.  Modeling of cyclic ratchetting plasticity, part i: Development of constitutive relations , 1996 .

[84]  F. Barlat,et al.  Yielding description for solution strengthened aluminum alloys , 1997 .

[85]  J. Chaboche,et al.  Modelization of the Strain Memory Effect on the Cyclic Hardening of 316 Stainless Steel , 1979 .

[86]  Amit Pandey,et al.  Evolution of subsequent yield surfaces and elastic constants with finite plastic deformation. Part III: Yield surface in tension–tension stress space (Al 6061–T 6511 and annealed 1100 Al) , 2010 .

[87]  Cen Chen,et al.  An elasto-plastic damage constitutive theory and its prediction of evolution of subsequent yield surfaces and elastic constants , 2011 .

[88]  J. Chaboche,et al.  Modeling of ratchetting: evaluation of various approaches , 1994 .

[89]  A. P. Karafillis,et al.  A general anisotropic yield criterion using bounds and a transformation weighting tensor , 1993 .

[90]  J. Chaboche,et al.  Mechanics of Solid Materials , 1990 .

[91]  Rodney Hill,et al.  A VARIATIONAL PRINCIPLE OF MAXIMUM PLASTIC WORK IN CLASSICAL PLASTICITY , 1948 .

[92]  Kwansoo Chung,et al.  Spring-back evaluation of automotive sheets based on isotropic-kinematic hardening laws and non-quadratic anisotropic yield functions: Part II: characterization of material properties , 2005 .

[93]  Mathias Wallin,et al.  Comparison of isotropic hardening and kinematic hardening in thermoplasticity , 2005 .

[94]  R. Hill Theoretical plasticity of textured aggregates , 1979, Mathematical Proceedings of the Cambridge Philosophical Society.

[95]  David L. McDowell,et al.  Stress state dependence of cyclic ratchetting behavior of two rail steels , 1995 .

[96]  Han-Chin Wu,et al.  Continuum mechanics and plasticity , 2004 .

[97]  D. C. Drucker,et al.  Soil mechanics and plastic analysis or limit design , 1952 .