Aerodynamic drag optimization of a high-speed train

Abstract This paper considers the optimization of the nose shape of a high-speed train to minimize the drag coefficient in zero-yaw-angle conditions. The optimization is performed using genetic algorithms (GA) and is based on the Aerodynamic Train Model (ATM) as the reference geometry. Since the GA requires the parameterization of each optimal candidate, 25 design variables are used to define the shape of the train nose and, in particular, to reproduce that of the ATM. The computational cost associated to the GA is reduced by introducing a surrogate model in the optimization workflow so that it evaluates each optimal candidate in a more efficient way. This surrogate model is built from a large set of simulations defined in a Latin Hypercube Sampling design of experiments, and its accuracy is improved each optimization iteration (online optimization). In this paper we detail the whole optimization process, ending with an extense analysis of results, both statistical (analysis of variance (ANOVA) to identify the most significant variables and clustering using Self-Organized Maps (SOM)), and aerodynamic. The latter is performed running two accurate simulations using Scale-Adaptive Simulation (SAS) turbulence model. The optimal design reduces the drag coefficient a 32.5% of the reference geometry.

[1]  Florian R. Menter,et al.  The Scale-Adaptive Simulation Method for Unsteady Turbulent Flow Predictions. Part 1: Theory and Model Description , 2010 .

[2]  A Schetz,et al.  AERODYNAMICS OF HIGH-SPEED TRAINS , 2003 .

[3]  John Sheridan,et al.  The performance of different turbulence models (URANS, SAS and DES) for predicting high-speed train slipstream , 2017 .

[4]  Kyu-Hong Kim,et al.  Optimal cross-sectional area distribution of a high-speed train nose to minimize the tunnel micro-pressure wave , 2010 .

[5]  Chen Dawei,et al.  Optimization design for aerodynamic elements of high speed trains , 2014 .

[6]  Masanobu Iida,et al.  Optimization of Train Nose Shape for Reducing Micro-Pressure Wave Radiated from Tunnel Exit , 2011 .

[7]  Masahiro Suzuki,et al.  Multi-Objective Design Optimization of High-Speed Train Nose , 2013 .

[8]  Yong Peng,et al.  Multi-objective optimization of a high-speed train head based on the FFD method , 2016 .

[9]  Christopher Baker,et al.  The flow around high speed trains , 2010 .

[10]  Jongsoo Lee,et al.  Approximate optimization of high-speed train nose shape for reducing micropressure wave , 2007 .

[11]  J. Muñoz-Paniagua,et al.  Aerodynamic surrogate-based optimization of the nose shape of a high-speed train for crosswind and passing-by scenarios , 2019, Journal of Wind Engineering and Industrial Aerodynamics.

[12]  F.-R. Grosche,et al.  Research at DLR Göttingen on bluff body aerodynamics, drag reduction by wake ventilation and active flow control , 2001 .

[13]  Sinisa Krajnovic,et al.  A study of the aerodynamics of a generic container freight wagon using Large-Eddy Simulation , 2014 .

[14]  John Sheridan,et al.  Wind tunnel analysis of the slipstream and wake of a high-speed train , 2014 .

[15]  C. Heine,et al.  Unsteady Wake Flow Characteristics of High-Speed Trains , 2003 .

[16]  Dan S. Henningson,et al.  Flow structures around a high-speed train extracted using Proper Orthogonal Decomposition and Dynamic Mode Decomposition , 2012 .

[17]  J. Burkardt,et al.  LATINIZED, IMPROVED LHS, AND CVT POINT SETS IN HYPERCUBES , 2007 .

[18]  P. G. Huang,et al.  Multi Objective Aerodynamic Shape Optimization of High Speed Train Nose Using Adaptive Surrogate Model , 2010 .

[19]  Teuvo Kohonen,et al.  The self-organizing map , 1990 .

[20]  J. Samareh Survey of Shape Parameterization Techniques for High-Fidelity Multidisciplinary Shape Optimization , 2001 .

[21]  Christopher Baker,et al.  The calculation of train slipstreams using large-eddy simulation , 2014 .

[22]  David J. Peake,et al.  Three-dimensional interactions and vortical flows with emphasis on high speeds , 1980 .

[23]  Timothy W. Simpson,et al.  Metamodels for Computer-based Engineering Design: Survey and recommendations , 2001, Engineering with Computers.

[24]  Dan S. Henningson,et al.  Mode Decomposition and Slipstream Velocities in the Wake of Two High-Speed Trains , 2012 .

[25]  Hyeok-bin Kwon,et al.  Nose Shape Optimization of High-speed Train for Minimization of Tunnel Sonic Boom , 2001 .

[26]  David E. Goldberg,et al.  Genetic Algorithms in Search Optimization and Machine Learning , 1988 .

[27]  Hyungmin Park,et al.  Aerodynamics of Heavy Vehicles , 2014 .

[28]  Sinisa Krajnovic,et al.  Shape optimization of high-speed trains for improved aerodynamic performance , 2009 .

[29]  Javier García,et al.  Evaluation of RANS, SAS and IDDES models for the simulation of the flow around a high-speed train subjected to crosswind , 2017 .

[30]  John H. Holland,et al.  Adaptation in Natural and Artificial Systems: An Introductory Analysis with Applications to Biology, Control, and Artificial Intelligence , 1992 .

[31]  Gerald E. Farin,et al.  Curves and surfaces for computer-aided geometric design - a practical guide, 4th Edition , 1997, Computer science and scientific computing.

[32]  Javier García,et al.  Numerical study of the aerodynamics of a full scale train under turbulent wind conditions, including surface roughness effects , 2017 .

[33]  Sinisa Krajnovic,et al.  Aerodynamic Shape Optimization of High-Speed Trains , 2012 .

[34]  Yanping Yuan,et al.  Numerical analysis of aerodynamic characteristics of high-speed train with different train nose lengths , 2018, International Journal of Heat and Mass Transfer.

[35]  Toshiaki Setoguchi,et al.  Aerodynamics of high-speed railway train , 2002 .

[36]  Sahuck Oh,et al.  Finding the optimal shape of the leading-and-trailing car of a high-speed train using design-by-morphing , 2018 .

[37]  John Sheridan,et al.  The effect of tail geometry on the slipstream and unsteady wake structure of high-speed trains , 2017 .

[38]  Javier García,et al.  Genetically aerodynamic optimization of the nose shape of a high-speed train entering a tunnel , 2014 .

[39]  Claus Wagner,et al.  Shape Optimization of Train Head Cars using Adjoint-based Computational Fluid Dynamics , 2012 .

[40]  Dong-Ho Lee,et al.  Development of a Vehicle Modeling Function for Three-Dimensional Shape Optimization , 2009 .

[41]  J. Délery Robert Legendre and Henri Werlé: Toward the Elucidation of Three-Dimensional Separation , 2001 .

[42]  Gunther Ramm,et al.  Some salient features of the time - averaged ground vehicle wake , 1984 .