In-situ critical dimension control during post-exposure bake with spectroscopic ellipsometry

Strong correlation between de-protection induced thickness reduction and amplified chemical reaction in the exposed area of the chemically amplified resist (CAR) during post-exposure bake (PEB) has been established. The optical properties of the resist film due to the thickness reduction can be detected using a spectroscopic ellipsometer. In this paper, a rotating polarizer spectroscopic ellipsometer is developed and a proposed control scheme is presented for signature profiles matching. With the implementation of the control scheme, wafer-towafer critical dimensions (CD) uniformity is improved by 5 times.

[1]  Weng Khuen Ho,et al.  Multi-Zone Thermal Processing in Semiconductor Manufacturing: Bias Estimation , 2010, IEEE Transactions on Industrial Informatics.

[2]  Costas J. Spanos,et al.  Characterization of a positive chemically amplified photoresist for process control , 1998, Advanced Lithography.

[3]  Weng Khuen Ho,et al.  An In Situ Approach to Real-Time Spatial Control of Steady-State Wafer Temperature During Thermal Processing in Microlithography , 2007, IEEE Transactions on Semiconductor Manufacturing.

[4]  Costas J. Spanos,et al.  Across-wafer CD uniformity control through lithography and etch process: experimental verification , 2007, SPIE Advanced Lithography.

[5]  C. Mack Field Guide to Optical Lithography , 2006 .

[6]  S. Sohail H. Naqvi,et al.  Grating parameter estimation using scatterometry , 1993, Optics & Photonics.

[7]  Arthur Tay,et al.  Equipment Design and Control of Advanced Thermal-Processing Module in Lithography , 2010, IEEE Transactions on Industrial Electronics.

[8]  Weng Khuen Ho,et al.  Multiplexed MPC for Multizone Thermal Processing in Semiconductor Manufacturing , 2010, IEEE Transactions on Control Systems Technology.

[9]  Xiaodong Wu,et al.  A lamp thermoelectricity based integrated bake/chill system for photoresist processing , 2007 .

[10]  Patrick Jean Paniez,et al.  Study of bake mechanisms by real-time in-situ ellipsometry , 1998, Advanced Lithography.

[11]  Takahiro Matsuo,et al.  CD control using latent image for lithography , 1995, Advanced Lithography.

[12]  Costas Spanos,et al.  Enhanced Spatial PEB Uniformity through a Novel Bake Plate Design , 2005 .

[14]  W. McGahan,et al.  Spectroscopic Ellipsometry and Reflectometry: A User's Guide , 1999 .

[15]  John Musacchio,et al.  In-situ metrology for deep-ultraviolet lithography process control , 1998, Advanced Lithography.

[16]  Hsu-ting Huang,et al.  Spectroscopic ellipsometry and reflectometry from gratings (Scatterometry) for critical dimension measurement and in situ, real-time process monitoring , 2004 .

[17]  Nickhil H. Jakatdar,et al.  Specular spectroscopic scatterometry , 2001 .

[18]  Kok Kiong Tan,et al.  Predictive Ratio Control of Multizone Thermal Processing System in Lithography , 2008 .

[19]  Hye-Keun Oh,et al.  Heat conduction from hot plate to photoresist on top of wafer including heat loss to the environment , 2009, Lithography Asia.

[20]  Hye-Keun Oh,et al.  Practical extracting method of PEB parameters by using rotating compensator spectroscopic ellipsometer , 2003, SPIE Advanced Lithography.

[21]  Weng Khuen Ho,et al.  Estimation of wafer warpage profile during thermal processing in microlithography , 2005 .

[22]  Costas J. Spanos,et al.  One step forward from run-to-run critical dimension control: Across-wafer level critical dimension control through lithography and etch process , 2008 .

[23]  Arthur Tay,et al.  Equipment design and process control of critical dimensions in lithography , 2010, IEEE ICCA 2010.

[24]  Hye-Keun Oh,et al.  Characteristics of 193 nm chemically amplified resist during post exposure bake and post exposure delay , 1999 .