Milestone Developments in Welding and Joining Processes

Welding, like other major manufacturing processes such as casting, metal forming, and material removal, has its roots in ancient times, though not necessarily in the various forms as we know them today. It therefore has a long history, with thousands of articles having been published on various aspects of the welding process over the years. However, there have been periodic reviews of the literature in the past, that summarize significant developments in the field. Thus, due to constraints on page limit, and to avoid unnecessary repetition of what is already well reviewed in the literature, this article will reference the key literature reviews on the subject, providing brief summaries where appropriate. The bulk of the article will then be devoted to more recent developments in the field. Due to the breadth of material to be covered, this review is designed to be more of a summary of key developments rather than a critique of a specific field.

[1]  Phiroze Kapadia,et al.  Dynamics of the vapour flow in the keyhole in penetration welding with a laser at medium welding speeds , 1991 .

[2]  S. I. Rokhlin,et al.  Ultrasonic Lamb wave method for sizing of spot welds , 1984 .

[3]  E. Dickhaut,et al.  Acoustic Emission Measurements During Electron Beam Welding of Nickel-Base Alloys , 1975 .

[4]  Jyoti Mazumder,et al.  A two-dimensional transient model for convection in laser melted pool , 1984 .

[5]  John Lancaster,et al.  The Physics of Welding , 1984 .

[6]  David W. Dickinson,et al.  Analysis and development of a real-time control methodology in resistance spot welding , 1991 .

[7]  Sindo Kou,et al.  Fluid flow and weld penetration in stationary arc welds , 1985 .

[8]  Thomas W. Eagar,et al.  Electromagnetically and thermally driven flow phenomena in electroslag welding , 1978 .

[9]  D. J. Brookfield,et al.  Laser process monitoring with dual wavelength optical sensors , 1991 .

[10]  Meng-Yen Li,et al.  Computational heat affected zone microstructure simulation - Normal grain growth , 1994 .

[11]  David E. Hardt,et al.  A Real-Time Calibrated Thermal Model for Closed-Loop Weld Bead Geometry Control , 1985 .

[12]  Todd J. Rockstroh,et al.  Spectroscopic studies of plasma during cw laser materials interaction , 1987 .

[13]  Julian Szekely,et al.  The transient behavior of weldpools with a deformed free surface , 1989 .

[14]  Conrad M. Banas Multikilowatt Lasers in Manufacturing , 1991 .

[15]  Thomas Zacharia,et al.  Effect of evaporation and temperature-dependent material properties on weld pool development , 1991 .

[16]  Klaus Behler,et al.  Plasma Absorption Effects In Welding With CO2 Lasers , 1989, Other Conferences.

[17]  Carl D. Sorensen,et al.  Modeling of Oscillations in Partially Penetrated Weld Pools , 1990 .

[18]  C. R. Heiple Mechanism for minor element effect on GTA fusion zone geometry , 1982 .

[19]  Charalabos C. Doumanidis,et al.  A Model for In-Process Control of Thermal Properties During Welding , 1989 .

[20]  C. C. Doumanidis,et al.  Thermal regulation in multiple-source arc welding involving material transformations , 1995 .

[21]  C J Allum,et al.  Metal transfer in arc welding as a varicose instability. I. Varicose instabilities in a current-carrying liquid cylinder with surface charge , 1985 .

[22]  J. Amson,et al.  Lorentz force in the molten tip of an arc electrode , 1965 .

[23]  David E. Hardt,et al.  A Model of Full Penetration Arc-Welding for Control System Design , 1985 .

[24]  Elijah Kannatey-Asibu ANALYSIS OF THE GMAW PROCESS FOR MICROPROCESSOR CONTROL OF ARC LENGTH. , 1985 .

[25]  L. Michalski,et al.  Temperature Measurement , 1985 .

[26]  Mansoo Choi,et al.  A STUDY OF THE HEAT TRANSFER DURING ARC WELDING WITH APPLICATIONS TO PURE METALS OR ALLOYS AND LOW OR HIGH BOILING TEMPERATURE MATERIALS , 1987 .

[27]  J. Mazumder Invited Paper An Overview Of Melt Dynamics In Laser Processing , 1987, Other Conferences.

[28]  D. J. Browne,et al.  Computer simulation of resistance spot welding in aluminum: Part 1 , 1995 .

[29]  Koichi Masubuchi,et al.  Numerical analysis of thermal stresses during welding including phase transformation effects , 1982 .

[30]  Thomas W. Eagar Welding and joining: moving from art to science , 1995 .

[31]  J. Mazumder,et al.  Heat transfer model for cw laser material processing , 1980 .

[32]  Julian Szekely,et al.  The effect of gas shear stress on marangoni flows in arc welding , 1991 .

[33]  M. M. Chen,et al.  Asymptotic Solution for Thermocapillary Flow at High and Low Prandtl Numbers Due to Concentrated Surface Heating , 1988 .

[34]  J. Orozco,et al.  Resistance spot welding: a heat transfer study , 1989 .

[35]  J. Goldak,et al.  A new finite element model for welding heat sources , 1984 .

[36]  Boris Rubinsky,et al.  An Inverse Finite Element Method for the Analysis of Stationary Arc Welding Processes , 1986 .

[37]  Thomas W. Eagar ELECTRON BEAM AND LASER BEAM MATERIALS PROCESSING IN JAPAN , 1986 .

[38]  J. Mazumder,et al.  One‐dimensional steady‐state model for damage by vaporization and liquid expulsion due to laser‐material interaction , 1987 .

[39]  T. R. Anthony,et al.  Heat treating and melting material with a scanning laser or electron beam , 1977 .

[40]  Elijah Kannatey-Asibu Thermal Aspects of the Split-Beam Laser Welding Concept , 1990 .

[41]  Miriam Zacksenhouse,et al.  Weld Pool Impedance Identification for Size Measurement and Control , 1983 .

[42]  J. Mazumder,et al.  Visualization and dimensional measurement of the laser weld pool , 1990 .

[43]  T. DebRoy,et al.  Free surface flow and heat transfer in conduction mode laser welding , 1988 .

[44]  Bryan A. Chin,et al.  INFRARED THERMOGRAPHY FOR SENSING THE ARC WELDING PROCESS , 1983 .

[45]  T. DebRoy,et al.  Absorption of CO2 laser beam by AISI 4340 steel , 1985 .

[46]  J. Mazumder,et al.  Overview of melt dynamics in laser processing , 1991 .

[47]  K. Easterling Introduction to the physical metallurgy of welding , 1983 .

[48]  Edward V. Locke,et al.  Deep penetration welding with high-power CO 2 lasers , 1972 .

[49]  Yoshiaki Arata,et al.  Tandem Electron Beam Welding (Report-II) , 1978 .

[50]  David E. Hardt,et al.  Closed-loop control of weld pool depth using a thermally based depth estimator , 1993 .

[51]  Hyung Suck Cho,et al.  A Microprocessor-Based Electrode Movement Controller for Spot Weld Quality Assurance , 1985, IEEE Transactions on Industrial Electronics.

[52]  K. Masubuchi Analysis of Welded Structures , 1980 .

[53]  D. R. Atthey A mathematical model for fluid flow in a weld pool at high currents , 1980, Journal of Fluid Mechanics.

[54]  Thomas Zacharia,et al.  Weld pool development during GTA and laser beam welding of Type 304 stainless steel; Part II-experimental correlation , 1989 .

[55]  Julian Szekely,et al.  Heat- and fluid-flow phenomena in weld pools , 1984, Journal of Fluid Mechanics.

[56]  W. J. Greene An analysis of transfer in gas-shielded welding arcs , 1960, Transactions of the American Institute of Electrical Engineers, Part II: Applications and Industry.

[57]  R. Morris,et al.  Infrared Temperature Sensing of Cooling Rates for Arc Welding Control. , 1981 .

[58]  G. Karsai,et al.  Artificial neural networks applied to arc welding process modeling and control , 1989, Conference Record of the IEEE Industry Applications Society Annual Meeting,.

[59]  Julian Szekely,et al.  The modeling of pool profiles, temperature profiles and velocity fields in ESR systems , 1980 .

[60]  Phiroze Kapadia,et al.  A keyhole model in penetration welding with a laser , 1987 .

[61]  J. C. Cooper,et al.  RESISTANCE SPOT WELDING CONTROL THAT AUTOMATICALLY SELECTS THE WELDING SCHEDULE FOR DIFFERENT TYPES OF STEEL , 1985 .

[62]  M. J. Karagoulis A NUTS-AND-BOLTS APPROACH TO THE CONTROL OF RESISTANCE SPOT WELDING , 1994 .

[63]  K. Mundra Toward understanding alloying element vaporization during laser beam welding of stainless steel , 1993 .

[64]  L. Valavani,et al.  Application of adaptive control theory to on-line GTA weld geometry regulation , 1991 .

[65]  Masayoshi Tomizuka,et al.  Experimental Evaluation of the Preview Servo Scheme for a Two-Axis Positioning System , 1984 .

[66]  J. H. Waszink,et al.  Heat generation and heat flow in the filler metal in GMA welding , 1982 .

[67]  Kenneth B. Haefner,et al.  Real Time Adaptive Spot Welding Control , 1991 .

[68]  P. Klemens Heat balance and flow conditions for electron beam and laser welding , 1976 .

[69]  Charalabos C. Doumanidis,et al.  Multivariable Adaptive Control of Thermal Properties During Welding , 1991 .

[70]  D. Rosenthal Mathematical Theory of Heat Distribution during Welding and Cutting , 1941 .

[71]  S. Kou,et al.  Three-dimensional convection in laser melted pools , 1986 .

[72]  Noboru Kikuchi,et al.  Experimental Finite Element Analysis of Temperature Distribution During Arc Welding , 1988 .

[73]  K. Ohshima,et al.  Digital control of torch position and weld pool in MIG welding using image processing device , 1992 .

[74]  Natarajan Ramanan,et al.  Fluid dynamics of a stationary weld pool , 1990 .

[75]  YuMing Zhang,et al.  Sensing and Control of Weld Pool Geometry for Automated GTA Welding , 1995 .

[76]  C. R. Heiple,et al.  Effect of Selenium on GTAW Fusion Zone Geometry , 1981 .

[77]  Christoph Hamann,et al.  Acoustic Emission And Its Application To Laser Spot Welding , 1989, Other Conferences.