Tolerance to structural disorder and tunable mechanical behavior in self-assembled superlattices of polymer-grafted nanocrystals

Significance Polymer nanocomposites containing nanoparticle fillers often have enhanced strength, stiffness, and toughness that are highly dependent on nanoparticle spatial distribution, which can be challenging to control in the limit of high nanoparticle loading. Solid superlattices formed from close-packed, ligand-coated inorganic nanocrystals can have high stiffness and large elastic recovery, although nanocrystals interact solely through van der Waals forces. We use polymer-grafted nanocrystals to make superlattices with versatile structural architecture and dimensions to investigate the effects of structural defects, film thickness, and polymer length on mechanical behavior. We find that the elastic response of the superlattice is large even when the arrangement of nanocrystals within the superlattice is perturbed, and that polymer conformation plays a large role in determining mechanical properties. Large, freestanding membranes with remarkably high elastic modulus (>10 GPa) have been fabricated through the self-assembly of ligand-stabilized inorganic nanocrystals, even though these nanocrystals are connected only by soft organic ligands (e.g., dodecanethiol or DNA) that are not cross-linked or entangled. Recent developments in the synthesis of polymer-grafted nanocrystals have greatly expanded the library of accessible superlattice architectures, which allows superlattice mechanical behavior to be linked to specific structural features. Here, colloidal self-assembly is used to organize polystyrene-grafted Au nanocrystals at a fluid interface to form ordered solids with sub-10-nm periodic features. Thin-film buckling and nanoindentation are used to evaluate the mechanical behavior of polymer-grafted nanocrystal superlattices while exploring the role of polymer structural conformation, nanocrystal packing, and superlattice dimensions. Superlattices containing 3–20 vol % Au are found to have an elastic modulus of ∼6–19 GPa, and hardness of ∼120–170 MPa. We find that rapidly self-assembled superlattices have the highest elastic modulus, despite containing significant structural defects. Polymer extension, interdigitation, and grafting density are determined to be critical parameters that govern superlattice elastic and plastic deformation.

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