A NEW NON-LINEAR CONTINUUM DAMAGE MECHANICS MODEL FOR THE FATIGUE LIFE PREDICTION UNDER VARIABLE LOADING

Fatigue is a damage accumulation process in which material property deteriorates continuously. For the usual failure mode of mechanical components under vari-able loading, fatigue life prediction issues are very impor-tant for selection, design, and safety assessments of these components. Based on continuum damage mechanics theory, this paper presents a new non-linear fatigue dam-age accumulation model for fatigue life prediction under variable loading. The proposed model has been formulated to take the damage evolution of material and the effects of loading sequence on fatigue life under dif-ferent loading conditions into account. Moreover, it con-siders the mean stress effects through characterizing the damage evolution of materials with fewer parameters. Experimental data of 30NiCrMoV12 and 30CrMnSiA under two-stress level loading from literature were used to verify the proposed model. Predicted fatigue lives using the proposed model show a good agreement with the reported experimental data. DOI: http://dx.doi.org/10.5755/j01.mech.19.5.5541

[1]  Jean-Louis Chaboche,et al.  ASPECT PHENOMENOLOGIQUE DE LA RUPTURE PAR ENDOMMAGEMENT , 1978 .

[2]  L. Xi,et al.  Changes in mechanical properties of vehicle components after strengthening under low-amplitude loads below the fatigue limit , 2009 .

[3]  Hong-Zhong Huang,et al.  An efficient life prediction methodology for low cycle fatigue–creep based on ductility exhaustion theory , 2013 .

[4]  R. Brook,et al.  Cumulative Damage in Fatigue: A Step towards Its Understanding , 1969 .

[5]  P. Grammenoudis,et al.  Continuum Damage Models based on Energy Equivalence: Part II — Anisotropic Material Response , 2009 .

[6]  Lu Xi,et al.  Strengthening and damaging under low-amplitude loads below the fatigue limit , 2009 .

[7]  Ch. Tsakmakis,et al.  Continuum Damage Models based on Energy Equivalence: Part I — Isotropic Material Response , 2009 .

[8]  V. Dattoma,et al.  Fatigue life prediction under variable loading based on a new non-linear continuum damage mechanics model , 2006 .

[9]  Ali Fatemi,et al.  Cumulative fatigue damage and life prediction theories: a survey of the state of the art for homogeneous materials , 1998 .

[10]  Jae Woong Jung,et al.  Coaxing Effect in Stainless Steels and High-Strength Steels , 2007 .

[11]  Jean-Louis Chaboche,et al.  A NON‐LINEAR CONTINUOUS FATIGUE DAMAGE MODEL , 1988 .

[12]  G. M. Sinclair,et al.  An Investigation of the Coaxing Effect in Fatigue of Metals , 1952 .

[13]  Shun-Peng Zhu,et al.  A generalized frequency separation–strain energy damage function model for low cycle fatigue–creep life prediction , 2010 .

[14]  J. Chaboche Continuum Damage Mechanics: Part II—Damage Growth, Crack Initiation, and Crack Growth , 1988 .

[15]  Manicka Dhanasekar,et al.  A nonlinear damage accumulation model for shakedown failure , 2007 .

[16]  Hong-Zhong Huang,et al.  Fatigue Life Estimation Considering Damaging and Strengthening of Low amplitude Loads under Different Load Sequences Using Fuzzy Sets Approach , 2011 .

[17]  Lu Xi,et al.  Strengthening of transmission gear under low-amplitude loads , 2008 .

[18]  Weixing Yao,et al.  A nonlinear damage cumulative model for uniaxial fatigue , 1999 .

[19]  Fang Yi,et al.  NEW CONTINUOUS FATIGUE DAMAGE MODEL BASED ON WHOLE DAMAGE FIELD MEASUREMENT , 2006 .

[20]  Hong-Zhong Huang,et al.  A generalized energy-based fatigue–creep damage parameter for life prediction of turbine disk alloys , 2012 .

[21]  Hong-Zhong Huang,et al.  A Practical Method for Determining the Corten-Dolan Exponent and Its Application to Fatigue Life Prediction , 2012 .