Laminated Fabrication Ceramics by Aqueous Tape Casting Technology

A new method, which allowed lamination at room temperature without any additional adhesive, was described in this paper. A low Tg styrene-acrylic latex binder was used to forming the green tape via a water-based slurry. The green tapes could adhere to each other at room temperature under low or slight pressure. The density and deformation of laminated green parts depended significantly on lamination pressure, but the density of green parts did not increase after the lamination pressure exceeded a specific value of 4MPa. The interface between the tapes had been investigated in the green and sintered state by SEM. The experimental results showed that the microstructure of interface and density of lamination ceramics was a function of fraction of binder, plasticizer, and laminated pressure.