Analytical characterization of plastic flow in spot welded joints

Abstract An analytical procedure for the evaluation of the elastic–plastic behaviour of spot welded joints, in terms of global stiffness is presented in this paper. The analytical procedure is based on a new reference theoretical model of the sheet region close to spot welded joint able to follow the evolution of plastic flow close to the joint. The new closed-form solutions allow to define the deflection of spot joint when an axial load is applied and plasticization occurred. The reference theoretical model is based on theory of elasticity and consists in a circular plate having two annular portions with different variable thickness and having a central rigid core representing the spot weld. This model allows to correctly simulate the actual plasticization radius when load increases and the global stiffness of the actual joint. The analytical procedure presented is new and lead to the definition of a spot weld finite element, able to precisely evaluate both local and overall stiffness of spot joints, also in elastic plastic field. This spot weld element lead to accurate simulation of multi spot welded structures with a very low computational effort.

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