Vibration responses of rotor systems in diesel multiple units under dynamic spatial misalignments and base motions

Abstract To achieve high performance monitoring of the electric transmission powerpack for a diesel multiple unit (DMU), the dynamic responses of the rotor system inside the powerpack with dynamic spatial misalignment (DSM) and base motions from car body are investigated through structural modeling and numerical analysis. A three-dimensional coupled model, including public framework, diesel engine, electric generator and rotor system, is developed. Vibrations under deterministic and random base motions are numerically calculated using the Newmark Method. The simulation results show that vibration responses of the coupled model are evidently different from those of rotors with a fixed base. DSM is more nonlinearly sensitive to the deterministic base motion than rotor vibrations, and the converse is true when the base pitch motion is random in frequency. Additionally, results show that DSM may vary significantly in different axial positions, with large base motions in some extreme situations. These findings lay the primary foundations for implementing vibration-based condition monitoring of DMU diesel-generator systems.

[1]  R. Tiwari,et al.  Model based analysis and identification of multiple fault parameters in coupled rotor systems with offset discs in the presence of angular misalignment and integrated with an active magnetic bearing , 2019, Journal of Sound and Vibration.

[2]  Yeong-Chun Kim,et al.  A finite element transient response analysis method of a rotor-bearing system to base shock excitations using the state-space Newmark scheme and comparisons with experiments , 2006 .

[3]  Wanming Zhai,et al.  A locomotive–track coupled vertical dynamics model with gear transmissions , 2017 .

[4]  Robert Errichello,et al.  Theoretical and experimental study on gear-coupling contact and loads considering misalignment, torque, and friction influences , 2016 .

[5]  Jungyoul Choi,et al.  The dynamic response of rail support , 2013 .

[6]  Dragan Milković,et al.  Calculated and experimental analysis of cause of the appearance of cracks in the running bogie frame of diesel multiple units of Serbian railways , 2010 .

[7]  Zongde Fang,et al.  Tooth contact analysis of crown gear coupling with misalignment , 2018, Mechanism and Machine Theory.

[8]  Xingmin Ren,et al.  Analysis on the nonlinear response of cracked rotor in hover flight , 2010 .

[9]  Wanming Zhai,et al.  Establishment and validation of a locomotive–track coupled spatial dynamics model considering dynamic effect of gear transmissions , 2019, Mechanical Systems and Signal Processing.

[10]  Qian Ding,et al.  Vibration responses of rotating elastic coupling with dynamic spatial misalignment , 2020 .

[11]  Fawzi M.A. El-Saeidy,et al.  Dynamics of a Rigid Rotor Linear/Nonlinear Bearings System Subject to Rotating Unbalance and Base Excitations , 2010 .

[12]  Sébastien Baguet,et al.  Nonlinear dynamics of a support-excited flexible rotor with hydrodynamic journal bearings. , 2014 .

[13]  Yahui Zhang,et al.  An Iterative Method for Solving the Dynamic Response of Railway Vehicle-Track Coupled Systems Based on Prediction of Wheel-Rail Forces , 2017 .

[14]  Fengshou Gu,et al.  Nonlinear vibration analysis of a rotor system with parallel and angular misalignments under uncertainty via a Legendre collocation approach , 2019, International Journal of Mechanics and Materials in Design.

[15]  Xiangyang Xu,et al.  Optimization design of powertrain mounting system considering vibration analysis of multi-excitation , 2018, Advances in Mechanical Engineering.

[16]  Fulei Chu,et al.  Parametric instability of flexible rotor-bearing system under time-periodic base angular motions , 2015 .

[17]  Fulei Chu,et al.  Dynamic response of cracked rotor-bearing system under time-dependent base movements , 2013 .

[18]  M. Li,et al.  Analysis of the coupled lateral torsional vibration of a rotor-bearing system with a misaligned gear coupling , 2001 .

[19]  Ming Li,et al.  Nonlinear Dynamic Characteristics of Marine Rotor-Bearing System under Heaving Motion , 2019, Shock and Vibration.

[20]  Qian Ding,et al.  Vibration Analysis of a Rotating Flywheel/Flexible Coupling System with Angular Misalignment and Rubbing Using Smoothed Pseudo Wigner–Ville Distributions , 2019, Journal of Vibration Engineering & Technologies.

[21]  F. Gu,et al.  Response analysis of an accelerating unbalanced rotating system with both random and interval variables , 2020, Journal of Sound and Vibration.

[22]  Kaiyun Wang,et al.  A spatial dynamics model for heavy-haul electric locomotives considering the dynamic coupling effect of gear transmissions , 2019, Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit.

[23]  Fulei Chu,et al.  Nonlinear dynamic modeling of a simple flexible rotor system subjected to time-variable base motions , 2017 .

[24]  Zhiwei Liu,et al.  Engine Misfire Diagnosis Based on the Torsional Vibration of the Flexible Coupling in a Diesel Generator Set: Simulation and Experiment , 2020 .

[25]  Wen-Bin Shangguan,et al.  Design method for a powertrain mounting system to decrease the vehicle key on/off vibrations , 2018 .

[26]  Antonios Pezouvanis,et al.  Model-based comparison of hybrid propulsion systems for railway diesel multiple units , 2018 .

[27]  Heba H El-Mongy,et al.  Vibration analysis of a multi-fault transient rotor passing through sub-critical resonances , 2018 .

[28]  Liping Wang,et al.  The rigid–flexible coupling dynamic model and response analysis of bearing–wheel–rail system under track irregularity , 2018 .

[29]  Francesca Maria Cura,et al.  Experimental procedure for the evaluation of tooth stiffness in spline coupling including angular misalignment , 2013 .

[30]  Qian Ding,et al.  Forced responses analysis of a rotor system with squeeze film damper during flight maneuvers using finite element method , 2018 .

[31]  Fulei Chu,et al.  Dynamic modeling and analysis of the planetary gear under pitching base motion , 2018, International Journal of Mechanical Sciences.

[32]  K. M. Al-Hussain,et al.  Dynamic stability of two rigid rotors connected by a flexible coupling with angular misalignment , 2003 .

[33]  Barun Pratiher,et al.  Evaluation of nonlinear responses and bifurcation of a rotor-bearing system mounted on moving platform , 2017 .