Errors prevention in manufacturing process through integration of Poka Yoke and TRIZ

Integration of Poka Yoke and TRIZ is a method of solving problems by using a different approach. Poka Yoke is a trial and error method while TRIZ is using a systematic approach. The main purpose of this technique is to get rid of product defects by preventing or correcting errors as soon as possible. Blame the workers for their mistakes is not the best way, but the work process should be reviewed so that every workers behavior or movement may not cause errors. This study is to demonstrate the importance of using both of these methods in which everyone in the industry needs to improve quality, increase productivity and at the same time reducing production cost.Integration of Poka Yoke and TRIZ is a method of solving problems by using a different approach. Poka Yoke is a trial and error method while TRIZ is using a systematic approach. The main purpose of this technique is to get rid of product defects by preventing or correcting errors as soon as possible. Blame the workers for their mistakes is not the best way, but the work process should be reviewed so that every workers behavior or movement may not cause errors. This study is to demonstrate the importance of using both of these methods in which everyone in the industry needs to improve quality, increase productivity and at the same time reducing production cost.