A fractal echelon approach for inventory management in supply chain networks

A major issue in supply chain inventory management is the coordination of inventory policies adopted by different members in a supply chain including suppliers, manufacturers, distributors, etc. This paper presents a fractal-based approach for inventory management in order to minimize inventory costs and smooth material flows between supply chain members while responsively meeting customer demand. Within this framework, each member in the supply chain is defined as a self-similar structure, referred to as a fractal. A fractal-based echelon does not indicate a functional level or composition of supply chain members but indicates a group of multi- or hetero-functional fractals. The basic fractal unit (BFU) consists of five functional modules including an observer, an analyzer, a resolver, an organizer, and a reporter. The application of the fractal concept into inventory management makes it easy to intuitively understand and manage supply chain inventories because similar functional modules can be iteratively applied to an inventory management system. More specifically, we apply the fractal concept to a vendor managed inventory (VMI) model, referred to as fractal-based VMI (fVMI), where a vendor assumes responsibility for maintaining inventory levels and determining order quantities for his buyers. In this paper, we develop mathematical models for the analyzer and resolver to effectively manage supply chain inventories. For validating the proposed approach, a comprehensive simulation model, representing two VMI initiatives including traditional VMI and fVMI, is constructed and used for comparative analyses of case studies.

[1]  Wayne J. Davis,et al.  A note on a fractal architecture for modelling and controlling flexible manufacturing systems , 1992, IEEE Trans. Syst. Man Cybern..

[2]  Radivoj Petrovic,et al.  Supply chain modelling using fuzzy sets , 1999 .

[3]  Yan Dong,et al.  A supply chain model of vendor managed inventory , 2002 .

[4]  Tom Andel,et al.  MANAGE INVENTORY, OWN INFORMATION , 1996 .

[5]  Christina Nielsen,et al.  An analytical study of the Q , 2005, Eur. J. Oper. Res..

[6]  Yuliang Yao,et al.  Supply chain integration in vendor-managed inventory , 2007, Decis. Support Syst..

[7]  D. Simchi-Levi Designing And Managing The Supply Chain , 2007 .

[8]  Kazim Sari,et al.  On the benefits of CPFR and VMI: A comparative simulation study , 2008 .

[9]  Hau L. Lee,et al.  The bullwhip effect in supply chains , 2015, IEEE Engineering Management Review.

[10]  N. Jawahar,et al.  A genetic algorithm for optimal operating parameters of VMI system in a two-echelon supply chain , 2007, Eur. J. Oper. Res..

[11]  Victoria A. Micheau How Boeing and ALCOA Implemented a Successful Vendor Managed Inventory Program , 2005 .

[12]  K. Cottrill REFORGING THE SUPPLY CHAIN , 1997 .

[13]  Y. Yao,et al.  SUPPLY CHAIN INTEGRATION IN VENDORMANAGED INVENTORY , 2007 .

[14]  Roelof Kuik,et al.  Note on supply chain integration in vendor-managed inventory , 2007, Decis. Support Syst..

[15]  Stephen A. Smith,et al.  A decision support system for vendor managed inventory , 2000 .

[16]  Hans-Jrgen Warnecke,et al.  The Fractal Company: A Revolution in Corporate Culture , 1997 .

[17]  H. Nachtmann,et al.  SUPPLY CHAIN INFORMATION SHARING IN A VENDOR MANAGED INVENTORY PARTNERSHIP , 2004 .

[18]  Srinivasan Raghunathan,et al.  Retailer- vs. Vendor-Managed Inventory and Brand Competition , 2004, Manag. Sci..

[19]  Surya B. Yadav,et al.  A methodology to model the functional structure of an organization , 1985 .

[20]  Enver Yücesan,et al.  Transshipments: An emerging inventory recourse to achieve supply chain leagility , 2002 .

[21]  Maap Martin Verwijmeren,et al.  Networked inventory management information systems: materializing supply chain management , 1996 .

[22]  Kwangyeol Ryu,et al.  Agent-based fractal architecture and modelling for developing distributed manufacturing systems , 2003 .

[23]  Kwangyeol Ryu,et al.  Framework for fractal-based supply chain management of e-Biz companies , 2003 .

[24]  P. Kelle,et al.  The effect of (s, S) ordering policy on the supply chain , 1999 .

[25]  Kwangyeol Ryu,et al.  Modeling and specifications of dynamic agents in fractal manufacturing systems , 2003, Comput. Ind..

[26]  Kwangyeol Ryu,et al.  Goal-orientation mechanism in a fractal manufacturing system , 2004 .

[27]  Joseph D. Blackburn,et al.  Time-based competition : the next battleground in American manufacturing , 1991 .

[28]  E. Silver,et al.  s, S Policies Under Continuous Review and Discrete Compound Poisson Demand , 1978 .

[29]  Stephen Michael Disney,et al.  The effect of vendor managed inventory (VMI) dynamics on the Bullwhip Effect in supply chains , 2003 .

[30]  Hau L. Lee,et al.  Information distortion in a supply chain: the bullwhip effect , 1997 .

[31]  D Benefield Consignment: what the hospital CFO should know. , 1987, Hospital materiel management quarterly.

[32]  Benoit B. Mandelbrot,et al.  Fractal Geometry of Nature , 1984 .

[33]  Denis Royston Towill,et al.  The effect of VMI on the bullwhip effect , 2001 .

[34]  A. Tharumarajah,et al.  Comparison of the bionic, fractal and holonic manufacturing system concepts , 1996 .

[35]  Wai-Ki Ching Optimal (s, S) policies with delivery time guarantees for manufacturing systems with early set-up , 2001 .

[36]  Sven Axsäter,et al.  Comparison of Echelon Stock and Installation Stock Policies for Two-Level Inventory Systems , 1996 .

[37]  Chung-Yee Lee,et al.  Stock Replenishment and Shipment Scheduling for Vendor-Managed Inventory Systems , 2000 .

[38]  S. Disney,et al.  Vendor-managed inventory and bullwhip reduction in a two-level supply chain , 2003 .

[39]  Alberto De Toni,et al.  From a traditional replenishment system to vendor-managed inventory: A case study from the household electrical appliances sector , 2005 .

[40]  Pierpaolo Pontrandolfo,et al.  A fuzzy echelon approach for inventory management in supply chains , 2003, Eur. J. Oper. Res..