Novel thermal error modeling method for machining centers

Thermal deformation is one of the main contributors to machining errors in machine tools. In this paper, a novel approach to build an effective thermal error model for a machining center is proposed. Adaptive vector quantization network clustering algorithm is conducted to identify the temperature variables, and then one temperature variable is selected from each cluster to represent the same cluster. Furthermore, a non-linear model based on output-hidden feedback Elman neural network is adopted to establish the relationship between thermal error and temperature variables. The output-hidden feedback Elman network is adopted to predict the thermal deformation of the machining center. Back propagation (BP) neural network is introduced for comparison. A verification experiment on the machining center is carried out to validate the efficiency of the newly proposed method. Experimental verification shows that the adaptive vector quantization network clustering algorithm and output-hidden feedback Elman neural ...

[1]  Yoram Koren,et al.  Improving machining accuracy in precision line boring , 2002, J. Intell. Manuf..

[2]  Hong Yang,et al.  Dynamic Modeling for Machine Tool Thermal Error Compensation , 2001, Manufacturing Engineering.

[3]  Jun Ni,et al.  Thermal error modelling for real-time error compensation , 1996 .

[4]  Kun-Li Wen,et al.  Thermal error modeling of a machine tool using data mining scheme , 2007 .

[5]  Kun-Chieh Wang Thermal Error Modeling of a Machining Center using Grey System Theory and HGA-Trained Neural Network , 2006, 2006 IEEE Conference on Cybernetics and Intelligent Systems.

[6]  S Jiang,et al.  A thermal model of a ball screw feed drive system for a machine tool , 2011 .

[7]  Jian Han,et al.  Thermal error modeling of machine tool based on fuzzy c-means cluster analysis and minimal-resource allocating networks , 2012 .

[8]  Yanchun Liang,et al.  IMPROVED ELMAN NETWORKS AND APPLICATIONS FOR CONTROLLING ULTRASONIC MOTORS , 2004, Appl. Artif. Intell..

[9]  Hai Zhao,et al.  Testing, variable selecting and modeling of thermal errors on an INDEX-G200 turning center , 2005 .

[10]  Jian Han,et al.  A new thermal error modeling method for CNC machine tools , 2012 .

[11]  Wen-Jun Zhang,et al.  Thermal-error modeling for complex physical systems: the-state-of-arts review , 2009 .

[12]  Zhiyong Yang,et al.  Modified Elman network for thermal deformation compensation modeling in machine tools , 2011 .

[13]  Hao Wu,et al.  Application of ACO-BPN to thermal error modeling of NC machine tool , 2010 .

[14]  Jun Ni,et al.  Dynamic neural network modeling for nonlinear, nonstationary machine tool thermally induced error , 2005 .

[15]  S Jiang,et al.  Thermal design of the vertical machining centre headstock by the forced cooling method , 2012 .

[16]  Ching Feng Chang,et al.  Thermal error compensation method for machine center , 2012 .

[17]  Aun-Neow Poo,et al.  Error compensation in machine tools — a review: Part II: thermal errors , 2000 .

[18]  Sanjay Kumar Shukla,et al.  GA Guided Cluster Based Fuzzy Decision Tree for Reactive Ion Etching Modeling: A Data Mining Approach , 2012, IEEE Transactions on Semiconductor Manufacturing.

[19]  Maurizio Marchese,et al.  A modified particle swarm optimization-based dynamic recurrent neural network for identifying and controlling nonlinear systems , 2007 .