A material-field series-expansion method for topology optimization of continuum structures

Abstract This paper proposes a new topology optimization method based on a material-field topology description and a reduced series expansion. Not only does the proposed method greatly reduce the number of design variables, it also inherently avoids checkerboard patterns and the mesh dependency of conventional density-based topology optimization methods. In the present method, the structural topology is represented by a bounded material field with spatial dependency. The correlation length is introduced here to control the length-scale of the topology distribution. After approximating the bounded material field as a linear function of a reduced set of undetermined coefficients by using a series expansion, the topology optimization problem is constructed in the form of finding the optimal coefficients of the material field with the minimum structural compliance. A standard, gradient-based algorithm incorporating the design sensitivity information is then used to solve the optimization problem effectively. Several examples are given to demonstrate the effectiveness and applicability of the proposed topology optimization method.

[1]  Z. Kang,et al.  Topology optimization of continuum structures with Drucker-Prager yield stress constraints , 2012 .

[2]  Y. Xie,et al.  A simple evolutionary procedure for structural optimization , 1993 .

[3]  Bruce R. Ellingwood,et al.  Orthogonal Series Expansions of Random Fields in Reliability Analysis , 1994 .

[4]  Jianbin Du,et al.  A generalized DCT compression based density method for topology optimization of 2D and 3D continua , 2018, Computer Methods in Applied Mechanics and Engineering.

[5]  O. Sigmund,et al.  Stiffness design of geometrically nonlinear structures using topology optimization , 2000 .

[6]  E. Ramm,et al.  Topology and shape optimization for elastoplastic structural response , 2001 .

[7]  Y. Kim,et al.  Adaptive multiscale wavelet-Galerkin analysis for plane elasticity problems and its applications to multiscale topology design optimization , 2003 .

[8]  N. Olhoff,et al.  Reliability-based topology optimization , 2004 .

[9]  Z. Kang,et al.  An enhanced aggregation method for topology optimization with local stress constraints , 2013 .

[10]  Olivier Bruls,et al.  Topology and generalized shape optimization: Why stress constraints are so important? , 2008 .

[11]  M. Bruggi,et al.  A fully adaptive topology optimization algorithm with goal-oriented error control , 2011 .

[12]  Z. Kang,et al.  Continuum topology optimization with non-probabilistic reliability constraints based on multi-ellipsoid convex model , 2009 .

[13]  James K. Guest,et al.  Imposing maximum length scale in topology optimization , 2009 .

[14]  Ole Sigmund,et al.  Giga-voxel computational morphogenesis for structural design , 2017, Nature.

[15]  Ole Sigmund,et al.  Approximate reanalysis in topology optimization , 2009 .

[16]  M. Bendsøe Optimal shape design as a material distribution problem , 1989 .

[17]  Michel Loève,et al.  Probability Theory I , 1977 .

[18]  O. Sigmund,et al.  Topology optimization approaches , 2013, Structural and Multidisciplinary Optimization.

[19]  Z. Gaspar,et al.  Addenda and corrigenda to: (1) “Aims, scope, methods, history and unified terminology of computer-aided topology optimization in structural mechanics" and (2) “On design- dependent constraints and singular topologies" (Vol. 21, No. 2, 2001, pp. 90–108; 164–172) , 2002 .

[20]  B. Bourdin Filters in topology optimization , 2001 .

[21]  C. Gogu,et al.  Efficient surrogate construction by combining response surface methodology and reduced order modeling , 2013, Structural and Multidisciplinary Optimization.

[22]  János Lógó,et al.  New Type of Optimal Topologies by Iterative Method , 2005 .

[23]  Tam H. Nguyen,et al.  Improving multiresolution topology optimization via multiple discretizations , 2012 .

[24]  J. Petersson,et al.  Large-scale topology optimization in 3D using parallel computing , 2001 .

[25]  Julián A. Norato,et al.  Stress-based topology optimization for continua , 2010 .

[26]  Ole Sigmund,et al.  Design of multiphysics actuators using topology optimization - Part I: One-material structures , 2001 .

[27]  K. Svanberg The method of moving asymptotes—a new method for structural optimization , 1987 .

[28]  Anders Clausen,et al.  Efficient topology optimization in MATLAB using 88 lines of code , 2011 .

[29]  Kari Karhunen,et al.  Über lineare Methoden in der Wahrscheinlichkeitsrechnung , 1947 .

[30]  J. Petersson,et al.  Topology optimization of fluids in Stokes flow , 2003 .

[31]  K. Svanberg,et al.  An alternative interpolation scheme for minimum compliance topology optimization , 2001 .

[32]  Z. Kang,et al.  Multi-material topology optimization considering interface behavior via XFEM and level set method , 2016 .

[33]  Z. Kang,et al.  Topology optimization of geometrically nonlinear structures based on an additive hyperelasticity technique , 2015 .

[34]  Shiwei Zhou,et al.  COMPUTATIONAL DESIGN FOR MULTIFUNCTIONAL MICROSTRUCTURAL COMPOSITES , 2009 .

[35]  C. S. Jog,et al.  A new approach to variable-topology shape design using a constraint on perimeter , 1996 .

[36]  Christian Gogu,et al.  Improving the efficiency of large scale topology optimization through on‐the‐fly reduced order model construction , 2015 .

[37]  Ramana V. Grandhi,et al.  A survey of structural and multidisciplinary continuum topology optimization: post 2000 , 2014 .

[38]  James K. Guest,et al.  Optimizing multifunctional materials: Design of microstructures for maximized stiffness and fluid permeability , 2006 .

[39]  B. Lazarov,et al.  Parallel framework for topology optimization using the method of moving asymptotes , 2013 .

[40]  K. Maute,et al.  Conceptual design of aeroelastic structures by topology optimization , 2004 .

[41]  Jakob S. Jensen,et al.  Maximizing band gaps in plate structures , 2006 .

[42]  Z. Kang,et al.  Non-probabilistic uncertainty quantification and response analysis of structures with a bounded field model , 2019, Computer Methods in Applied Mechanics and Engineering.

[43]  A. Kiureghian,et al.  OPTIMAL DISCRETIZATION OF RANDOM FIELDS , 1993 .

[44]  Erik H. Vanmarcke,et al.  Random Fields: Analysis and Synthesis. , 1985 .

[45]  Shinji Nishiwaki,et al.  Shape and topology optimization based on the phase field method and sensitivity analysis , 2010, J. Comput. Phys..

[46]  M. Bendsøe,et al.  Generating optimal topologies in structural design using a homogenization method , 1988 .

[47]  E. Ramm,et al.  Adaptive topology optimization , 1995 .

[48]  M. Wang,et al.  Radial basis functions and level set method for structural topology optimization , 2006 .

[49]  Xiaoming Wang,et al.  A level set method for structural topology optimization , 2003 .

[50]  A. Chambolle,et al.  Design-dependent loads in topology optimization , 2003 .

[51]  Zhan Kang,et al.  Robust topology optimization of vibrating structures considering random diffuse regions via a phase-field method , 2019, Computer Methods in Applied Mechanics and Engineering.

[52]  James K. Guest,et al.  Reducing dimensionality in topology optimization using adaptive design variable fields , 2010 .

[53]  N. Kikuchi,et al.  A homogenization method for shape and topology optimization , 1991 .

[54]  G. Allaire,et al.  Structural optimization using sensitivity analysis and a level-set method , 2004 .

[55]  Xu Guo,et al.  Doing Topology Optimization Explicitly and Geometrically—A New Moving Morphable Components Based Framework , 2014 .

[56]  M. Bruggi On an alternative approach to stress constraints relaxation in topology optimization , 2008 .

[57]  Y. Kim,et al.  Parallelized structural topology optimization for eigenvalue problems , 2004 .

[58]  Z. Kang,et al.  An adaptive refinement approach for topology optimization based on separated density field description , 2013 .

[59]  M. Bendsøe,et al.  Topology optimization of continuum structures with local stress constraints , 1998 .