On-line prediction of cheese making indices using backscatter of near infrared light

Abstract The potential of a fibre optic sensor, detecting light backscatter in a cheese vat during coagulation and syneresis, to predict curd moisture, fat loses and curd yield was examined. Temperature, cutting time and calcium levels were varied to assess the strength of the predictions over a range of processing conditions. Equations were developed using a combination of independent variables, milk compositional and light backscatter parameters. Fat losses, curd yield and curd moisture content were predicted with a standard error of prediction (SEP) of ±2.65 g 100 g −1 ( R 2 =0.93), ±0.95% ( R 2 =0.90) and ±1.43% ( R 2 =0.94), respectively. These results were used to develop a model for predicting curd moisture as a function of time during syneresis (SEP=±1.72%; R 2 =0.95). By monitoring coagulation and syneresis, this sensor technology could be employed to control curd moisture content, thereby improving process control during cheese manufacture.

[1]  M. Pearse,et al.  Biochemical Aspects of Syneresis: A Review , 1989 .

[2]  F. Payne,et al.  Development of a light scatter sensor technology for on-line monitoring of milk coagulation and whey separation , 2007 .

[3]  D. Dalgleish Effect of milk concentration on the rennet coagulation time , 1980, Journal of Dairy Research.

[4]  F. Payne,et al.  Effect of temperature and inoculum concentration on gel microstructure, permeability and syneresis kinetics. Cottage cheese-type gels , 2006 .

[5]  J. Irudayaraj,et al.  Texture Development in Cheddar Cheese During Ripening , 1999 .

[6]  Fred A. Payne,et al.  Fiber Optic Sensor for Predicting the Cutting Time of Coagulating Milk for Cheese Production , 1993 .

[7]  C. L. Hicks,et al.  Predicting cutting and clotting time of coagulating goat's milk using diffuse reflectance: effect of pH, temperature and enzyme concentration. , 2000 .

[8]  C. Delahunty,et al.  Evaluating mid-infrared spectroscopy as a new technique for predicting sensory texture attributes of processed cheese. , 2007, Journal of dairy science.

[9]  P. Williams,et al.  Near-Infrared Technology in the Agricultural and Food Industries , 1987 .

[10]  R. Marshall An improved method for measurement of the syneresis of curd formed by rennet action on milk , 1982, Journal of Dairy Research.

[11]  F. Payne,et al.  Novel online sensor technology for continuous monitoring of milk coagulation and whey separation in cheesemaking. , 2007, Journal of agricultural and food chemistry.

[12]  D. Biggs Milk Analysis with the Infrared Milk Analyzer , 1967 .

[13]  B Faiz,et al.  Characterization of the syneresis and the firmness of the milk gel using an ultrasonic technique , 2006 .

[14]  F A Payne,et al.  Computer vision and color measurement techniques for inline monitoring of cheese curd syneresis. , 2007, Journal of dairy science.

[15]  C. L. Hicks,et al.  Effect of protein and temperature on cutting time prediction in goats' milk using an optical reflectance sensor , 2003, Journal of Dairy Research.

[16]  M. Johnson,et al.  Effect of rennet coagulation time on composition, yield, and quality of reduced-fat cheddar cheese. , 2001, Journal of dairy science.

[17]  F. Payne,et al.  Optical sensor technology for measuring whey fat concentration in cheese making , 2005 .

[18]  F. Payne,et al.  Effect of cutting time, temperature, and calcium on curd moisture, whey fat losses, and curd yield by response surface methodology. , 2007, Journal of dairy science.

[19]  C. L. Hicks,et al.  Predicting optimal cutting time of coagulating milk using diffuse reflectance , 1993 .

[20]  Roumiana Tsenkova,et al.  Near Infrared Spectra of Cows' Milk for Milk Quality Evaluation: Disease Diagnosis and Pathogen Identification , 2006 .

[21]  D M Barbano,et al.  Major advances in testing of dairy products: milk component and dairy product attribute testing. , 2006, Journal of dairy science.

[22]  B. del Rio,et al.  Multiplex PCR for the detection and identification of dairy bacteriophages in milk. , 2007, Food microbiology.