Acoustic Noise Reduction of BLDC Motor Drive Using One-Cycle Current Control Strategy

Torque ripple and resulted acoustic noise and vibration are the main disadvantages of brushless DC (BLDC) motor drives. In this study, One-Cycle Control (OCC) is developed for current regulation of brushless DC (BLDC) motor drive as a unified constant-frequency integration control strategy. Employing one-cycle control strategy reduces high frequency torque ripple of conventional hysteresis current controllers leading to lower acoustic noise and vibration in the drive. To enhance reliability and reducing drive cost, an improved rotor position estimation technique is implemented. OCC strategy and sensorless method are realized using a low-cost general-purpose AVR microcontroller (Atmega8). It is shown that torque ripple, acoustic noise and vibration are reduced via OCC method comparing to conventional hysteresis control strategy. Computer simulations and experimental results with a 375W, 16 poles BLDC motor, demonstrate improved behavior of developed sensorless BLDC drive operation.