Investigation of selective corrosion resistance of aged lean duplex stainless steel 2101 by non-destructive electrochemical techniques

Abstract Lean duplex stainless steel 2101 (LDX2101) shows wide application potential due to its better corrosion performance and lower cost than traditional 304 austenite steel. This paper investigates the effects of thermal aging treatments at 700 °C for various aging times up to 100 h on the selective corrosion resistance of LDX2101 by two non-destructive electrochemical measurements: double-loop electrochemical potentiokinetic reactivation (DL-EPR) and electrochemical impedance spectroscopy (EIS). The evolution of microstructure was examined by optical microscopy, SEM microscopy and X-ray diffraction techniques (XRD). The results showed that the two applied electrochemical measurements agreed very well. Both methods were able to reveal the relationship between microstructure and selective corrosion resistance, which was related to the formation of chromium- and molybdenum-depleted zones around the precipitates, especially the σ phase, during aging. Nevertheless, more information could be obtained using EIS methods, including the interfacial charge transfer reaction and the corrosion product adsorption process. The results suggest that the susceptibility of the aged alloy to selective corrosion is presumably codetermined by the formation of chromium- and molybdenum-depleted areas, as well as by the replenishment of them, in these areas from the bulk during aging.

[1]  F. Rosalbino,et al.  Microstructural evolution and localized corrosion resistance of an aged superduplex stainless steel , 2004 .

[2]  E. Otero,et al.  Influence of microstructure on the intergranular corrosion resistance of 24.4 Cr/7.4 Ni duplex stainless steel , 1991 .

[3]  K. Darowicki,et al.  DEIS assessment of AISI 304 stainless steel dissolution process in conditions of intergranular corrosion , 2008 .

[4]  K. Ravindranath,et al.  The influence of aging on the intergranular corrosion of 22 chromium-5 nickel duplex stainless steel , 1995 .

[5]  Jesualdo Pereira Farias,et al.  Determination of the sensitized zone extension in welded AISI 304 stainless steel using non-destructive electrochemical techniques , 2008 .

[6]  J. Yang,et al.  The effect of high-temperature exposure on the microstructural stability and toughness property in a 2205 duplex stainless steel , 2002 .

[7]  S. Refaey,et al.  Passivation and pitting corrosion of nanostructured Sn-Ni alloy in NaCl solutions , 2006 .

[8]  F. P. Ijsseling,et al.  The effect of σ-phase precipitation at 800°C on the corrosion resistance in sea-water of a high alloyed duplex stainless steel , 1994 .

[9]  M. Liljas,et al.  Development of a Lean Duplex Stainless Steel , 2008 .

[10]  A. Wilson,et al.  Influence of isothermal phase transformations on toughness and pitting corrosion of super duplex stainless steel SAF 2507 , 1993 .

[11]  W. Bleck,et al.  The electrochemical reactivation test (ERT) to detect the susceptibility to intergranular corrosion , 2003 .

[12]  M. Streicher,et al.  The Double Loop Reactivation Method for Detecting Sensitization in AISI 304 Stainless Steels , 1984 .

[13]  Zhang Wei,et al.  Study of mechanical and corrosion properties of a Fe–21.4Cr–6Mn–1.5Ni–0.24N–0.6Mo duplex stainless steel , 2008 .

[14]  A. Pelayo,et al.  Application of double loop electrochemical potentiodynamic reactivation test to austenitic and duplex stainless steels , 1997 .

[15]  B. D. Cooman,et al.  Microstructure evolution during isothermal annealing of a standard duplex stainless steel type 1.4462. , 2000 .

[16]  J. Nilsson Super duplex stainless steels , 1992 .

[17]  S. C. Chen,et al.  The electrochemical behavior of austenitic stainless steel with different degrees of sensitization in the transpassive potential region in 1 M H2SO4 containing chloride , 2004 .

[18]  Preet M. Singh,et al.  Role of Microstructure on the Corrosion Susceptibility of UNS S32101 Duplex Stainless Steel , 2008 .

[19]  Yiming Jiang,et al.  Critical pitting and repassivation temperatures for duplex stainless steel in chloride solutions , 2008 .