A review of critical evaluation of natural ester vis-a-vis mineral oil insulating liquid for use in transformers: Part II

In 130 years the power transformer has grown in many aspects; ratings, performance, technology, aesthetics and eco-friendliness. Today, the transformer industry is witnessing the era of shifting from petroleum based mineral oils that are depleting, environmentally unfavorable, and proven dangerous to natural esters (vegetable oil based) that are renewable, environmentally friendly, and non-hazardous. The market and regulatory pressures to reduce liability risk exposure of mineral-oil-filled distribution and power transformers are increasing. In addition, there are demands to improve equipment efficiency and adopt more “earth-friendly” options in our power systems. In the last two decades there has been a resurgence of usage of natural ester insulating liquids for their “GREEN” and Safety credentials. These renewable resources have good dielectric properties and are compatible for use in power transformers. This paper evaluates and relates the new natural ester oil with existing mineral oil technology in terms of environmental concern, fire safety, physio-chemical properties, thermal performance, and dielectric performance. It also covers key modifications in design, manufacturing and operation to help assure excellent functionality and long life. In brief, this paper provides transformer designers and users about the advantages and challenges of “green insulating liquid”. Due to the voluminous properties that are compared and discussed, this paper is presented in two parts: Part I discusses the key properties and standards for the two liquids. Part II emphasizes additional key properties and material compatibility related to electrical design. Based on evidence discussed in both parts, it is concluded that natural esters are acceptable for both new transformers and for retro filling existing units.

[1]  T.A. Prevost,et al.  Dielectric Properties of Natural Esters and their Influence on Transformer Insulation System Design and Performance , 2006, 2005/2006 IEEE/PES Transmission and Distribution Conference and Exhibition.

[3]  D.L. Harris,et al.  Natural Ester Transformer Fluids: Safety, Reliability & Environmental Performance , 2007, 2007 IEEE Petroleum and Chemical Industry Technical Conference.

[4]  Dong-Jin Kweon,et al.  Winding Temperature Measurement in a 154 kV Transformer Filled with Natural Ester Fluid , 2013 .

[5]  A. Cavallini,et al.  Comparison of partial discharge inception voltages for ester and mineral oils under divergent fields , 2013, 2013 Annual Report Conference on Electrical Insulation and Dielectric Phenomena.

[6]  S. P. Moore Some Considerations for New and Retrofil Applications of Natural Ester Dielectric Fluids in Medium and Large Power Transformers , 2006 .

[7]  J. Hinshaw,et al.  Gas generation in natural ester and mineral oil under partial discharge and sparking faults , 2013, IEEE Electrical Insulation Magazine.

[8]  X. Yi,et al.  Surface treeing on pressboard barriers in synthetic and natural ester liquids under AC stress , 2011, 2011 IEEE International Conference on Dielectric Liquids.

[9]  M. Marci,et al.  Dielectric properties of natural esters , 2011, 2011 10th International Conference on Environment and Electrical Engineering.

[10]  A. Cavallini,et al.  A comparison of the voltage withstand properties of ester and mineral oils , 2014, IEEE Electrical Insulation Magazine.

[11]  Massimo Pompili,et al.  A study of partial discharge measurements in dielectric liquids , 1992 .

[12]  I. Fofana,et al.  50 years in the development of insulating liquids , 2013, IEEE Electrical Insulation Magazine.

[13]  A. Beroual,et al.  Aging behavior of cellulosic materials in presence of mineral oil and ester liquids under various conditions , 2013, IEEE Transactions on Dielectrics and Electrical Insulation.

[14]  Ernesto Ivan Diestre Redondo,et al.  Soil ecotoxicity of natural ester transformer liquids , 2014 .

[15]  C. Ekanayake,et al.  Comparative study for understanding the behaviour of natural ester with mineral oil as a transformer insulating liquid , 2014, 2014 IEEE Conference on Electrical Insulation and Dielectric Phenomena (CEIDP).

[16]  C. P. McShane,et al.  Vegetable-oil-based dielectric coolants , 2002 .

[17]  Daniel Martin,et al.  Preliminary results for dissolved gas levels in a vegetable oil-filled power transformer , 2010, IEEE Electrical Insulation Magazine.

[18]  Lijun Yang,et al.  A comparative study of physicochemical, dielectric and thermal properties of pressboard insulation impregnated with natural ester and mineral oil , 2011, IEEE Transactions on Dielectrics and Electrical Insulation.

[19]  S Okabe,et al.  Electrical characteristics of natural and synthetic insulating fluids , 2011, IEEE Transactions on Dielectrics and Electrical Insulation.

[20]  G. Montanari,et al.  Analysis of partial discharge characteristics of natural esters as dielectric fluid for electric power apparatus applications , 2014, IEEE Transactions on Dielectrics and Electrical Insulation.

[21]  S. P. Moore Some considerations for new and retrofill applications of natural ester dielectric fluids in medium and large power transformers revisited , 2006, 2009 IEEE Power & Energy Society General Meeting.

[22]  P. Rózga The influence of concentrated heat flux on dielectric properties of synthetic and natural esters , 2012, 2012 IEEE International Power Modulator and High Voltage Conference (IPMHVC).

[23]  X. Yi,et al.  Surface tracking on pressboard in natural and synthetic transformer liquids under AC stress , 2013, IEEE Transactions on Dielectrics and Electrical Insulation.

[24]  Z. Wang,et al.  Streamer characteristic and breakdown in synthetic and natural ester transformer liquids under standard lightning impulse voltage , 2011, IEEE Transactions on Dielectrics and Electrical Insulation.

[25]  T. Oommen Vegetable oils for liquid-filled transformers , 2002 .

[26]  Kevin Rapp,et al.  Cold start of a 240 MVA generator step-up transformer filled with natural ester fluid , 2016, 2016 IEEE/PES Transmission and Distribution Conference and Exposition (T&D).

[27]  C. Krause,et al.  Power transformer insulation – history, technology and design , 2012, IEEE Transactions on Dielectrics and Electrical Insulation.

[28]  C.P. McShane,et al.  Natural and synthetic ester dielectric fluids: their relative environmental, fire safety, and electrical performance , 1999, 1999 IEEE Industrial and Commercial Power Systems Technical Conference (Cat. No.99CH36371).

[29]  N. Bonifaci,et al.  Streamer propagation and breakdown in natural ester at high voltage , 2009, IEEE Transactions on Dielectrics and Electrical Insulation.