Safety Issues in Lithium Ion Batteries: Materials and Cell Design

As the most widely used energy storage device in consumer electronic and electric vehicle fields, lithium ion battery (LIB) is closely related to our daily lives, on which its safety is of paramount importance. LIB is a typical multidisciplinary product. A tiny single cell is composed of both organic and inorganic materials in multi scale. In addition, its relatively closure property made it difficult to be studied on line, let alone in the battery pack or system level. Safety, often manifested by stability on abuse, including mechanical, electrical and thermal abuses, is a quite complicated issue of LIB. Safety has to be guaranteed in large scale application. Here, safety issues related to key materials and cell design techniques will be reviewed. Key materials, including cathode, anode, electrolyte and separator, are the fundamental of the battery. Cell design and fabrication techniques also have significant influence on the cell’s electrochemical and safety performances. Here, we will summarize the thermal runaway process in single cell level, and some recent advances on battery materials and cell design.

[1]  M. Winter,et al.  Performance tuning of lithium ion battery cells with area-oversized graphite based negative electrodes , 2018, Journal of Power Sources.

[2]  Binggang Cao,et al.  Three-dimensional thermal finite element modeling of lithium-ion battery in thermal abuse application , 2010 .

[3]  J. Dahn,et al.  Synthesis of Single Crystal LiNi0.6Mn0.2Co0.2O2 with Enhanced Electrochemical Performance for Lithium Ion Batteries , 2018 .

[4]  Prashanta Dutta,et al.  Electrochemical Model for Ionic Liquid Electrolytes in Lithium Batteries , 2015 .

[5]  Yan Jin,et al.  Challenges and Recent Progress in the Development of Si Anodes for Lithium‐Ion Battery , 2017 .

[6]  Peng Wu,et al.  Thermal runaway propagation model for designing a safer battery pack with 25Ah LiNixCoyMnzO2 large format lithium ion battery , 2015 .

[7]  Daniel J. Noelle,et al.  Internal-short-mitigating current collector for lithium-ion battery , 2017 .

[8]  A. Michaelis,et al.  3D-cathode design with foam-like aluminum current collector for high energy density lithium-ion batteries , 2018 .

[9]  S. Okada,et al.  Electrochemical Properties and Thermal Stability of Silicon Monoxide Anode for Rechargeable Lithium-Ion Batteries , 2016 .

[10]  G. Veith,et al.  Shear Thickening Electrolytes for High Impact Resistant Batteries , 2017 .

[11]  Bing-Joe Hwang,et al.  Electrolyte additives for lithium ion battery electrodes: progress and perspectives , 2016 .

[12]  Viktor Hacker,et al.  Thermal-runaway experiments on consumer Li-ion batteries with metal-oxide and olivin-type cathodes , 2014 .

[13]  Li Li,et al.  An investigation of functionalized electrolyte using succinonitrile additive for high voltage lithium-ion batteries , 2016 .

[14]  Kun Feng,et al.  Silicon-Based Anodes for Lithium-Ion Batteries: From Fundamentals to Practical Applications. , 2018, Small.

[15]  Minggao Ouyang,et al.  Thermal runaway features of large format prismatic lithium ion battery using extended volume accelerating rate calorimetry , 2014 .

[16]  Kyung Min Jeong,et al.  Effects of Capacity Ratios between Anode and Cathode on Electrochemical Properties for Lithium Polymer Batteries , 2015 .

[17]  Yongwon Lee,et al.  A bi-functional lithium difluoro(oxalato)borate additive for lithium cobalt oxide/lithium nickel manganese cobalt oxide cathodes and silicon/graphite anodes in lithium-ion batteries at elevated temperatures , 2014 .

[18]  Martin Ebner,et al.  Tortuosity Anisotropy in Lithium‐Ion Battery Electrodes , 2014 .

[19]  M. Wohlfahrt‐Mehrens,et al.  Influence of current collecting tab design on thermal and electrochemical performance of cylindrical Lithium-ion cells during high current discharge , 2016 .

[20]  Sung-Man Lee,et al.  Thermal Stability of Lithiated Silicon Anodes with Electrolyte , 2011 .

[21]  S. Passerini,et al.  Separators for Li-Ion and Li-Metal Battery Including Ionic Liquid Based Electrolytes Based on the TFSI− and FSI− Anions , 2014, International journal of molecular sciences.

[22]  Zonghai Chen,et al.  Correlation between long range and local structural changes in Ni-rich layered materials during charge and discharge process , 2019, Journal of Power Sources.

[23]  Wenjun Zhang,et al.  Nanoporous and lyophilic battery separator from regenerated eggshell membrane with effective suppression of dendritic lithium growth , 2018, Energy Storage Materials.

[24]  Jianqiu Li,et al.  Internal short circuit detection for battery pack using equivalent parameter and consistency method , 2015 .

[25]  Bin Wang,et al.  Folding Graphene Film Yields High Areal Energy Storage in Lithium-Ion Batteries. , 2018, ACS nano.

[26]  Myung-Hyun Ryou,et al.  Design optimization of LiNi 0.6 Co 0.2 Mn 0.2 O 2 /graphite lithium-ion cells based on simulation and experimental data , 2016 .

[27]  Mahesh Datt Bhatt,et al.  Solid electrolyte interphases at Li-ion battery graphitic anodes in propylene carbonate (PC)-based electrolytes containing FEC, LiBOB, and LiDFOB as additives , 2015 .

[28]  Lei Li,et al.  Tris(trimethylsilyl) borate as an electrolyte additive to improve the cyclability of LiMn2O4 cathode for lithium-ion battery , 2013 .

[29]  J. Sakamoto,et al.  Improving Li-ion battery charge rate acceptance through highly ordered hierarchical electrode design , 2018, Ionics.

[30]  Hun‐Gi Jung,et al.  A high-capacity Li[Ni0.8Co0.06Mn0.14]O2 positive electrode with a dual concentration gradient for next-generation lithium-ion batteries , 2015 .

[31]  Dmitry Belov,et al.  Failure mechanism of Li-ion battery at overcharge conditions , 2008 .

[32]  Mohammed M. Farag,et al.  Combined electrochemical, heat generation, and thermal model for large prismatic lithium-ion batteries in real-time applications , 2017 .

[33]  Ankur Jain,et al.  Determination of the core temperature of a Li-ion cell during thermal runaway , 2017 .

[34]  Ilias Belharouak,et al.  High-energy cathode material for long-life and safe lithium batteries. , 2009, Nature materials.

[35]  Jiulin Wang,et al.  Electrolytes for advanced lithium ion batteries using silicon-based anodes , 2019, Journal of Materials Chemistry A.

[36]  Sung You Hong,et al.  Exploiting chemically and electrochemically reactive phosphite derivatives for high-voltage spinel LiNi0.5Mn1.5O4 cathodes , 2016 .

[37]  Xiqian Yu,et al.  Structural changes and thermal stability of charged LiNixMnyCozO₂ cathode materials studied by combined in situ time-resolved XRD and mass spectroscopy. , 2014, ACS applied materials & interfaces.

[38]  J. Nan,et al.  Improvement of the thermal stability of LiMn2O4/graphite cells with methylene methanedisulfonate as electrolyte additive , 2014 .

[39]  Qing Zhang,et al.  Vertically aligned CNT-supported thick Ge films as high-performance 3D anodes for lithium ion batteries. , 2014, Small.

[40]  D. Fang,et al.  Real-time monitoring of internal temperature evolution of the lithium-ion coin cell battery during the charge and discharge process , 2016 .

[41]  S. Kumagai,et al.  Effect of negative/positive capacity ratio on the rate and cycling performances of LiFePO4/graphite lithium-ion batteries , 2018, Journal of Energy Storage.

[42]  Qingsong Wang,et al.  Numerical study on tab dimension optimization of lithium-ion battery from the thermal safety perspective , 2018, Applied Thermal Engineering.

[43]  Takao Inoue,et al.  Roles of positive or negative electrodes in the thermal runaway of lithium-ion batteries: Accelerating rate calorimetry analyses with an all-inclusive microcell , 2017 .

[44]  M. Anouti,et al.  Interfacial Properties of LiTFSI and LiPF6-Based Electrolytes in Binary and Ternary Mixtures of Alkylcarbonates on Graphite Electrodes and Celgard Separator , 2012 .

[45]  Yayuan Liu,et al.  A Silica‐Aerogel‐Reinforced Composite Polymer Electrolyte with High Ionic Conductivity and High Modulus , 2018, Advanced materials.

[46]  L. Qu,et al.  Vertically Aligned Carbon Nanotube Electrodes for Lithium-Ion Batteries , 2011 .

[47]  Xuning Feng,et al.  Investigating the thermal runaway mechanisms of lithium-ion batteries based on thermal analysis database , 2019, Applied Energy.

[48]  Yuki Yamada,et al.  Unusual stability of acetonitrile-based superconcentrated electrolytes for fast-charging lithium-ion batteries. , 2014, Journal of the American Chemical Society.

[49]  Daniel H. Doughty,et al.  A General Discussion of Li Ion Battery Safety , 2012 .

[50]  Wangda Li,et al.  Collapse of LiNi1- x- yCo xMn yO2 Lattice at Deep Charge Irrespective of Nickel Content in Lithium-Ion Batteries. , 2019, Journal of the American Chemical Society.

[51]  Chien‐Fan Chen,et al.  Probing the Role of Electrode Microstructure in the Lithium-Ion Battery Thermal Behavior , 2017 .

[52]  Yan‐Bing He,et al.  Deterioration mechanism of LiNi0.8Co0.15Al0.05O2/graphite–SiOx power batteries under high temperature and discharge cycling conditions , 2018 .

[53]  K. Schweizer,et al.  Effective Interactions and Self-Assembly of Hybrid Polymer Grafted Nanoparticles in a Homopolymer Matrix , 2009 .

[54]  G. G. Eshetu,et al.  LiFSI vs. LiPF6 electrolytes in contact with lithiated graphite: Comparing thermal stabilities and identification of specific SEI-reinforcing additives , 2013 .

[55]  Yan Yu,et al.  Progress of enhancing the safety of lithium ion battery from the electrolyte aspect , 2019, Nano Energy.

[56]  Daniel J. Noelle,et al.  Sigmoidal current collector for lithium-ion battery , 2017 .

[57]  Jun Gao,et al.  Novel phosphamide additive to improve thermal stability of solid electrolyte interphase on graphite anode in lithium-ion batteries. , 2013, ACS applied materials & interfaces.

[58]  Weishan Li,et al.  Enhanced cyclability of LiNi0.5Mn1.5O4 cathode in carbonate based electrolyte with incorporation of tris(trimethylsilyl)phosphate (TMSP) , 2014 .

[59]  Hyeong-Jin Kim,et al.  Performance enhancement of Li-ion battery by laser structuring of thick electrode with low porosity , 2019, Journal of Industrial and Engineering Chemistry.

[60]  F. Larsson,et al.  Abuse by External Heating, Overcharge and Short Circuiting of Commercial Lithium-Ion Battery Cells , 2014 .

[61]  Xuning Feng,et al.  Thermal runaway mechanism of lithium ion battery for electric vehicles: A review , 2018 .

[62]  M. Egashira,et al.  A mixture of triethylphosphate and ethylene carbonate as a safe additive for ionic liquid-based electrolytes of lithium ion batteries , 2010 .

[63]  M. Wohlfahrt‐Mehrens,et al.  Li plating as unwanted side reaction in commercial Li-ion cells - A review , 2018 .

[64]  Gi‐Heon Kim,et al.  A three-dimensional thermal abuse model for lithium-ion cells , 2007 .

[65]  Dingchang Lin,et al.  Electrospun core-shell microfiber separator with thermal-triggered flame-retardant properties for lithium-ion batteries , 2017, Science Advances.

[66]  Martin Winter,et al.  A Tutorial into Practical Capacity and Mass Balancing of Lithium Ion Batteries , 2017 .

[67]  Dirk Uwe Sauer,et al.  Irreversible calendar aging and quantification of the reversible capacity loss caused by anode overhang , 2018, Journal of Energy Storage.

[68]  Yi Cui,et al.  Materials for lithium-ion battery safety , 2018, Science Advances.

[69]  Yuliang Cao,et al.  Novel Ceramic-Grafted Separator with Highly Thermal Stability for Safe Lithium-Ion Batteries. , 2017, ACS applied materials & interfaces.

[70]  T. Ohsaka,et al.  Multiply depolarized composite cathode of Li1.2Mn0.54Ni0.13Co0.13O2 embedded in a combinatory conductive network for lithium-ion battery with superior overall performances , 2018 .

[71]  Pankaj Arora,et al.  Battery separators. , 2004, Chemical reviews.

[72]  Sung You Hong,et al.  Understanding the thermal instability of fluoroethylene carbonate in LiPF6-based electrolytes for lithium ion batteries , 2017 .

[73]  Wilhelm Pfleging,et al.  Laser-printing and femtosecond-laser structuring of LiMn2O4 composite cathodes for Li-ion microbatteries , 2014 .

[74]  C. Bruneau,et al.  Thermal behavior of some organic phosphates , 1984 .

[75]  Jaephil Cho,et al.  A new type of protective surface layer for high-capacity Ni-based cathode materials: nanoscaled surface pillaring layer. , 2013, Nano letters.

[76]  Mingyuan Ge,et al.  Simultaneously Dual Modification of Ni‐Rich Layered Oxide Cathode for High‐Energy Lithium‐Ion Batteries , 2019, Advanced Functional Materials.

[77]  Craig B. Arnold,et al.  Mechanical Properties of a Battery Separator under Compression and Tension , 2014 .

[78]  P. Poizot,et al.  Safe and recyclable lithium-ion capacitors using sacrificial organic lithium salt. , 2018 .

[79]  Xuning Feng,et al.  An experimental and analytical study of thermal runaway propagation in a large format lithium ion battery module with NCM pouch-cells in parallel , 2019, International Journal of Heat and Mass Transfer.

[80]  Xiaoyi Cai,et al.  Graphene and graphene-based composites as Li-ion battery electrode materials and their application in full cells , 2017 .

[81]  B. Blaiszik,et al.  Autonomic Shutdown of Lithium‐Ion Batteries Using Thermoresponsive Microspheres , 2012 .

[82]  P. Schurtenberger,et al.  Dielectric spectroscopy of ionic microgel suspensions. , 2016, Soft matter.

[83]  Wilhelm Pfleging,et al.  Influence of laser pulse duration on the electrochemical performance of laser structured LiFePO 4 composite electrodes , 2016 .

[84]  Chong Seung Yoon,et al.  Comparison of the structural and electrochemical properties of layered Li[NixCoyMnz]O2 (x = 1/3, 0.5, 0.6, 0.7, 0.8 and 0.85) cathode material for lithium-ion batteries , 2013 .

[85]  Feng Wu,et al.  Vinyltriethoxysilane as an electrolyte additive to improve the safety of lithium-ion batteries , 2017 .

[86]  Christopher S. Johnson Charging Up Lithium-Ion Battery Cathodes , 2018 .

[87]  T. Ohsaka,et al.  Analysis of the relationship between vertical imparity distribution of conductive additive and electrochemical behaviors in lithium ion batteries , 2018 .

[88]  Yudi Mo,et al.  Highly safe lithium-ion batteries: High strength separator from polyformaldehyde/cellulose nanofibers blend , 2018, Journal of Power Sources.

[89]  Li Lu,et al.  Understanding the interactions of phosphonate-based flame-retarding additives with graphitic anode for lithium ion batteries , 2013 .

[90]  Jun Liu,et al.  Non-flammable electrolytes with high salt-to-solvent ratios for Li-ion and Li-metal batteries , 2018, Nature Energy.

[91]  Jianqiu Li,et al.  Model-based thermal runaway prediction of lithium-ion batteries from kinetics analysis of cell components , 2018, Applied Energy.

[92]  Yoon-Soo Park,et al.  Effect of polymeric binder type on the thermal stability and tolerance to roll-pressing of spherical natural graphite anodes for Li-ion batteries , 2014 .

[93]  Soo Min Hwang,et al.  Core-shell structured silicon nanoparticles@TiO2-x/carbon mesoporous microfiber composite as a safe and high-performance lithium-ion battery anode. , 2014, ACS nano.

[94]  Hui Wu,et al.  Improving battery safety by early detection of internal shorting with a bifunctional separator , 2014, Nature Communications.

[95]  V. Battaglia,et al.  A Convenient and Versatile Method To Control the Electrode Microstructure toward High-Energy Lithium-Ion Batteries. , 2016, Nano letters.

[96]  Yuliang Cao,et al.  Bis(2,2,2-Trifluoroethyl) Ethylphosphonate as Novel High-efficient Flame Retardant Additive for Safer Lithium-ion Battery , 2015 .

[97]  Doron Aurbach,et al.  Review—Recent Advances and Remaining Challenges for Lithium Ion Battery Cathodes I. Nickel-Rich, LiNixCoyMnzO2 , 2017 .

[98]  Jeff Dahn,et al.  A systematic study on the reactivity of different grades of charged Li[Ni x Mn y Co z ]O 2 with electrolyte at elevated temperatures using accelerating rate calorimetry , 2016 .

[99]  Eric Darcy,et al.  Characterising thermal runaway within lithium-ion cells by inducing and monitoring internal short circuits. , 2017 .

[100]  Yi Cui,et al.  Design of Hollow Nanostructures for Energy Storage, Conversion and Production , 2018, Advanced materials.

[101]  H. Ehrenberg,et al.  Changes of the balancing between anode and cathode due to fatigue in commercial lithium-ion cells , 2016 .

[102]  Gowoon Cheon,et al.  Machine Learning-Assisted Discovery of Solid Li-Ion Conducting Materials , 2018, Chemistry of Materials.

[103]  Yuan Chen,et al.  Electrochemical Performance of a Lithium Ion Battery with Different Nanoporous Current Collectors , 2019, Batteries.

[104]  Ozan Toprakci,et al.  A review of recent developments in membrane separators for rechargeable lithium-ion batteries , 2014 .

[105]  Yuki Yamada,et al.  Fire-extinguishing organic electrolytes for safe batteries , 2018 .

[106]  Yuki Yamada Developing New Functionalities of Superconcentrated Electrolytes for Lithium-ion Batteries , 2017 .

[107]  Y. Abu-Lebdeh,et al.  High-Voltage Electrolytes Based on Adiponitrile for Li-Ion Batteries , 2009 .

[108]  James Francfort,et al.  Enabling fast charging – Battery thermal considerations , 2017 .

[109]  Goojin Jeong,et al.  Multifunctional TiO2 coating for a SiO anode in Li-ion batteries , 2012 .

[110]  Yet-Ming Chiang,et al.  Design of Battery Electrodes with Dual‐Scale Porosity to Minimize Tortuosity and Maximize Performance , 2013, Advanced materials.

[111]  C. Tiu,et al.  Improvement of lithium-ion battery performance using a two-layered cathode by simultaneous slot-die coating , 2016 .

[112]  Michel Armand,et al.  A new class of Solvent-in-Salt electrolyte for high-energy rechargeable metallic lithium batteries , 2013, Nature Communications.

[113]  B. Polzin,et al.  Cost of automotive lithium-ion batteries operating at high upper cutoff voltages , 2018, Journal of Power Sources.

[114]  Jae-won Lee,et al.  Robust Free-standing Electrodes for Flexible Lithium-ion Batteries Prepared by a Conventional Electrode Fabrication Process , 2017 .

[115]  Dong Liu,et al.  Effects of an electrospun fluorinated poly(ether ether ketone) separator on the enhanced safety and electrochemical properties of lithium ion batteries , 2018, Electrochimica Acta.

[116]  C. Yoon,et al.  Extracting maximum capacity from Ni-rich Li[Ni0.95Co0.025Mn0.025]O2 cathodes for high-energy-density lithium-ion batteries , 2018 .

[117]  C. Li,et al.  A high-temperature stable ceramic-coated separator prepared with polyimide binder/Al2O3 particles for lithium-ion batteries , 2016 .

[118]  Lei Zhang,et al.  An All‐Integrated Anode via Interlinked Chemical Bonding between Double‐Shelled–Yolk‐Structured Silicon and Binder for Lithium‐Ion Batteries , 2017, Advanced materials.

[119]  Ilias Belharouak,et al.  Identifying the limiting electrode in lithium ion batteries for extreme fast charging , 2018, Electrochemistry Communications.

[120]  Yayuan Liu,et al.  Wrinkled Graphene Cages as Hosts for High-Capacity Li Metal Anodes Shown by Cryogenic Electron Microscopy. , 2019, Nano letters.

[121]  H. Wang,et al.  Alternative Multifunctional Cyclic Organosilicon as an Efficient Electrolyte Additive for High Performance Lithium-Ion Batteries , 2017 .

[122]  K. Takeno,et al.  Thermal stability of silicon negative electrode for Li-ion batteries , 2012 .

[123]  Jing-ying Xie,et al.  Effect of vinylene carbonate (VC) as electrolyte additive on electrochemical performance of Si film anode for lithium ion batteries , 2007 .

[124]  D. MacNeil,et al.  ARC Study of LiFePO4 with Different Morphologies Prepared via Three Synthetic Routes , 2016 .

[125]  B. Lucht,et al.  Decomposition Reactions of Anode Solid Electrolyte Interphase (SEI) Components with LiPF6 , 2017 .

[126]  Jianqiu Li,et al.  Thermal Runaway of Lithium-Ion Batteries without Internal Short Circuit , 2018, Joule.

[127]  Brian L. Spatocco,et al.  Liquid metal batteries: past, present, and future. , 2013, Chemical reviews.

[128]  Boyang Liu,et al.  Conductive Cellulose Nanofiber Enabled Thick Electrode for Compact and Flexible Energy Storage Devices , 2018, Advanced Energy Materials.

[129]  Yun Huang,et al.  One dimensional and coaxial polyaniline@tin dioxide@multi-wall carbon nanotube as advanced conductive additive free anode for lithium ion battery , 2018 .

[130]  Monte L. Helm,et al.  Formation of Reversible Solid Electrolyte Interface on Graphite Surface from Concentrated Electrolytes. , 2017, Nano letters.

[131]  Feng Pei,et al.  An electrochemically compatible and flame-retardant electrolyte additive for safe lithium ion batteries , 2013 .

[132]  Bruno Scrosati,et al.  An advanced lithium-ion battery based on a graphene anode and a lithium iron phosphate cathode. , 2014, Nano letters.

[133]  Chong Seung Yoon,et al.  Compositionally Graded Cathode Material with Long‐Term Cycling Stability for Electric Vehicles Application , 2016 .

[134]  D. Qu,et al.  Development of wide temperature electrolyte for graphite/ LiNiMnCoO2 Li-ion cells: High throughput screening , 2018, Journal of Power Sources.

[135]  M. Winter,et al.  Electrochemical performance evaluations and safety investigations of pentafluoro(phenoxy)cyclotriphosphazene as a flame retardant electrolyte additive for application in lithium ion battery systems using a newly designed apparatus for improved self-extinguishing time measurements , 2017 .

[136]  M. Armand,et al.  Pregnancy: A cloned horse born to its dam twin , 2003, Nature.

[137]  Feng Li,et al.  A LiF Nanoparticle‐Modified Graphene Electrode for High‐Power and High‐Energy Lithium Ion Batteries , 2012 .

[138]  H. Maleki,et al.  Thermal Stability Studies of Binder Materials in Anodes for Lithium‐Ion Batteries , 2000 .

[139]  S. Duncan,et al.  Micro-scale graded electrodes for improved dynamic and cycling performance of Li-ion batteries , 2019, Journal of Power Sources.

[140]  Venkat R. Subramanian,et al.  Pathways for practical high-energy long-cycling lithium metal batteries , 2019, Nature Energy.

[141]  Jie Ding,et al.  Smart Multifunctional Fluids for Lithium Ion Batteries: Enhanced Rate Performance and Intrinsic Mechanical Protection , 2013, Scientific Reports.

[142]  Changhong Liu,et al.  Experimental and Simulation Investigations of Porosity Graded Cathodes in Mitigating Battery Degradation of High Voltage Lithium-Ion Batteries , 2017 .

[143]  Shanhai Ge,et al.  A look into the voltage plateau signal for detection and quantification of lithium plating in lithium-ion cells , 2018, Journal of Power Sources.

[144]  Weishan Li,et al.  Improving cyclic stability of lithium nickel manganese oxide cathode at elevated temperature by using dimethyl phenylphosphonite as electrolyte additive , 2015 .

[145]  Yongyao Xia,et al.  Organic Batteries Operated at −70°C , 2018 .

[146]  Ze Zhang,et al.  A new insight into continuous performance decay mechanism of Ni-rich layered oxide cathode for high energy lithium ion batteries , 2018, Nano Energy.