Hot Deformation Of Nanocrystalline Nd-Fe-B Alloys

Die-upset experiments on hot compacted commercial melt-spun powders MQP-A and MQP-B were carried out under an argon atmosphere at 500 to 800/spl deg/C with strain rates of 10/sup -4/ to 10/sup -1/ s/sup -1/. The kinetic analysis of the strain-rate stress relations yields the following dependences for the strain rate: (i) on flow stress, a power law with a stress exponent of 3, (ii) on temperature, a thermal activated process with activation energies of 280 and 400 kJ/mol for the MQP-A and -B samples, and (iii) on mean grain size, a reciprocal proportionality for MQP-A. These results indicate an interface-controlled solution precipitation process as the microstructural mechanism of hot deformation and texturing. Hereby the grain-boundary phase seems to be not required to be in the liquid state for deformation. Its presence is necessary for a crack-free deformation at high strain rates. In the case of radially textured ring magnets made by backward extrusion an area reduction of about 65% is necessary for optimization of the needed press stresses as well as the magnetic properties. Typical values are B/sub r/=1.25 T, /spl mu//sub 0/H/sub cj/=1.1 T and (BH)/sub max/=280 kJ/m/sup 3/.

[1]  L. Schultz,et al.  Microstructure, texture, and magnetic properties of backward extruded NdFeB ring magnets , 1996 .

[2]  H. Davies,et al.  Effect of Nd content on induced anisotropy in hot deformed FeNdB magnets , 1994 .

[3]  F. Wakai,et al.  Step model of solution-precipitation creep , 1994 .

[4]  I. R. Harris,et al.  Microstructure and magnetic properties of anisotropic NdFeB powders from hot rolled ingots by HD process , 1994 .

[5]  C. Fuerst,et al.  High‐remanence rapidly solidified Nd‐Fe‐B: Die‐upset magnets (invited) , 1993 .

[6]  R. Mishra,et al.  The microstructure of hot formed neodymium–iron–boron magnets with energy product 48 MG Oe , 1993 .

[7]  C. Graham,et al.  The origin of crystallographic texture produced during hot deformation in rapidly-quenced NdFeB permanent magnets , 1992, 1992. Digests of Intermag. International Magnetics Conference.

[8]  L. Schultz,et al.  High‐temperature compressive plastic deformation of Nd2Fe14B single crystals , 1991 .

[9]  Y. Yoshida,et al.  Hot workability of melt-spun Nd-Fe-Co-B magnets , 1991 .

[10]  D. J. Barber,et al.  Deformation Processes in Minerals, Ceramics and Rocks , 1990 .

[11]  S. Tanigawa,et al.  Basic study for plastic deformation of rapid quenched Nd-Fe-Ga-B magnets at elevated temperature , 1990, International Conference on Magnetics.

[12]  R. Mishra,et al.  The development of the microstructure of die-upset Nd-Fe-B magnets , 1990 .

[13]  J. Croat Current status of rapidly solidified Nd-Fe_b permanent magneta , 1989, International Magnetics Conference.

[14]  A. Chamberod,et al.  Texture in NdFeB magnets analysed on the basis of the determination of Nd2Fe14B single crystals easy growth axis , 1987 .

[15]  N. Schaffel,et al.  Processing of Neodymium-Iron-Boron melt-spun ribbons to fully dense magnets , 1985 .

[16]  Robert W. Lee,et al.  Hot‐pressed neodymium‐iron‐boron magnets , 1985 .

[17]  H. Green “Pressure solution” creep: Some causes and mechanisms , 1984 .

[18]  Rishi Raj,et al.  Creep in polycrystalline aggregates by matter transport through a liquid phase , 1982 .

[19]  R. Boer On the thermodynamics of pressure solution—interaction between chemical and mechanical forces , 1977 .

[20]  W. B. Kamb Theory of Preferred Crystal Orientation Developed by Crystallization under Stress , 1959, The Journal of Geology.

[21]  D. Schläfer,et al.  Analysis of Texture Distribution in NdFeB Hard Magnets by Means of X-Ray Diffraction in BRAGG-BRENTANO Geometry , 1996 .

[22]  G. Petzow,et al.  Nd2Fe14B : its region of primary solidification , 1994 .

[23]  M. Ashby,et al.  On creep enhanced by a liquid phase , 1983 .

[24]  R. Raj,et al.  Solution-precipitation creep in glass ceramics , 1981 .

[25]  W. B. Kamb The thermodynamic theory of nonhydrostatically stressed solids , 1961 .