Improved optical performance of hydrophobic silica nanoparticles as antireflection coating on glass and its electrical performance for photovoltaic module applications

Abstract. Antireflection coatings (ARCs) on an optical substrate appear to be highly effective for reducing reflectance for optical and photovoltaic (PV) panel applications. In this perspective, we have prepared and investigated the performance of silica nanoparticles (SNPs) ARC through a sol–gel process for the PV module applications. The ∼160-nm-thick sol–gel prepared SNPs have been coated on a glass substrate using the spin coating technique. The further vapor-phase treatment of hexamethyldisilazane (HMDS) on silica-coated glass results in contamination-resistant due to the existence of trimethylsilyl groups. The resultant-coated glass exhibits improvement in transmission by ∼3  %   while reducing the refractive index value up to 1.17. The solar cell tested undercoated glass notifies the increase in current density of 34.24 to 35.17  mA  /  cm2 and improves the overall efficiency up to 3.13% as compared to the untreated glass. The results obtained in our study suggest an important future direction for the use of HMDS-treated SNPs in an outdoor PV module and solar collector applications.

[1]  Effective light polarization insensitive and omnidirectional properties of Si nanowire arrays developed on different crystallographic planes. , 2019, Nanotechnology.

[2]  Ki-Chul Kim Effective graded refractive-index anti-reflection coating for high refractive-index polymer ophthalmic lenses , 2015 .

[3]  Xinxiang Zhang,et al.  Preparation of antireflective coatings with high transmittance and enhanced abrasion-resistance by a base/acid two-step catalyzed sol–gel process , 2011 .

[4]  Tayyab I. Suratwala,et al.  Sol—gel derived coatings on glass , 1997 .

[5]  Pan Wen,et al.  Synthesis of ultrasmall silica nanoparticles for application as deep-ultraviolet antireflection coatings , 2017 .

[6]  Aaron J. Danner,et al.  Outdoor performance and durability testing of antireflecting and self-cleaning glass for photovoltaic applications , 2014 .

[7]  E. Fred Schubert,et al.  Optical thin-film materials with low refractive index for broadband elimination of Fresnel reflection , 2007 .

[8]  B. Jiang,et al.  Preparation of sponge-like porous SiO2 antireflective coatings with excellent environment-resistance by an acid-catalysed sol–gel method , 2017 .

[9]  Dejian Liu,et al.  Mechanically robust and self-cleaning antireflection coatings from nanoscale binding of hydrophobic silica nanoparticles , 2019, Solar Energy Materials and Solar Cells.

[10]  Nair Stem,et al.  Improvements in anti-reflection coatings for high-efficiency silicon solar cells , 1998 .

[11]  Jonathan Moghal,et al.  Development of single layer nanoparticle anti-reflection coating for polymer substrates , 2013 .

[12]  K. Sadasivuni,et al.  Self – cleaning superhydrophobic coatings: Potential industrial applications , 2019, Progress in Organic Coatings.

[13]  Yifeng Chen,et al.  Preparation, durability and thermostability of hydrophobic antireflective coatings for solar glass covers , 2015 .

[14]  Alan K. Burnham,et al.  Surface chemistry and trimethylsilyl functionalization of Stöber silica sols , 2003 .

[15]  Giuseppe Gigli,et al.  Durable superhydrophobic and antireflective surfaces by trimethylsilanized silica nanoparticles-based sol-gel processing. , 2009, Langmuir : the ACS journal of surfaces and colloids.

[16]  Francesco Fiorito,et al.  Multifunctional bioinspired sol-gel coatings for architectural glasses , 2010 .

[17]  R. Xie,et al.  Aggregation of silica nanoparticles in sol-gel processes to create optical coatings with controllable ultra-low refractive indices. , 2020, ACS applied materials & interfaces.

[18]  Aaron J. Danner,et al.  A practical superhydrophilic self cleaning and antireflective surface for outdoor photovoltaic applications , 2012 .

[19]  Lin Yao,et al.  Fabrication of mechanically robust, self-cleaning and optically high-performance hybrid thin films by SiO₂&TiO₂ double-shelled hollow nanospheres. , 2015, Nanoscale.

[20]  Ruijiang Hong,et al.  Sol-gel preparation of antireflective coatings with abrasion resistance by base/acid double catalysis and surface treatment , 2017 .

[21]  Y. Sun,et al.  Refractive-tunable and hydrophobic antireflective coatings by PMHS-modification assisted sol–gel method , 2017 .

[22]  Yeon Hwang,et al.  Convective Assembly of Antireflective Silica Coatings with Controlled Thickness and Refractive Index , 2005 .

[23]  Xiaodong Yuan,et al.  Template‐Free Sol‐Gel Preparation of Superhydrophobic ORMOSIL Films for Double‐Wavelength Broadband Antireflective Coatings , 2013 .

[24]  Jian-Huei Feng,et al.  Improvement of Environmental Stability of the Antireflective Coating by PEG Modified SiO 2 Sol , 2017 .

[25]  T. Barder,et al.  Controlled Growth of Monodisperse Silica Spheres in the Micron Size Range , 2017 .

[26]  Yao Xu,et al.  A hydrophobic and abrasion-resistant MgF2 coating with an ultralow refractive index for double-layer broadband antireflective coatings , 2017 .

[27]  Wanguo Zheng,et al.  Three-layer tri-wavelength broadband antireflective coatings built from refractive indices controlled silica thin films , 2016, Journal of Sol-Gel Science and Technology.

[28]  Peng Jiang,et al.  Self-assembled nanoparticle antireflection coatings on geometrically complex optical surfaces. , 2018, Optics letters.

[29]  Christophe Ballif,et al.  Solar glass with industrial porous SiO2 antireflection coating: measurements of photovoltaic module properties improvement and modelling of yearly energy yield gain , 2004 .

[30]  John R. Morris,et al.  Enhanced scratch resistance of self-assembled silica nanoparticle anti-reflection coatings , 2018 .

[31]  Jong Kyu Kim,et al.  Silica nanorod-array films with very low refractive indices. , 2005, Nano letters.

[32]  B. Jiang,et al.  Sol-gel preparation of hydrophobic silica antireflective coatings with low refractive index by base/acid two-step catalysis. , 2014, ACS applied materials & interfaces.

[33]  J. H. Wang,et al.  Super-durable closed-surface antireflection thin film by silica nanocomposites , 2017 .

[34]  J. Yi,et al.  Optical Properties of CaF2 Thin Film Deposited on Borosilicate Glass and Its Electrical Performance in PV Module Applications , 2020, Applied Sciences.

[35]  Tayyab I. Suratwala,et al.  Effect of humidity during the coating of Stöber silica sols , 2004 .

[36]  Moon-Hee Lee,et al.  Better thermochromic glazing of windows with anti-reflection coating , 2000 .

[37]  K. Char,et al.  Thermally stable antireflective coatings based on nanoporous organosilicate thin films. , 2007, Langmuir : the ACS journal of surfaces and colloids.

[38]  A. Neville,et al.  Impact of silica nanoparticles on the morphology and mechanical properties of sol-gel derived coatings , 2018 .