Advances in the development of an intelligent helicopter rotor employing smart trailing-edge flaps

Significant advances in the development of a Froude scaled helicopter rotor model featuring a trailing-edge flap driven by piezoceramic bimorph actuators for active vibration suppression are discussed. A quasisteady aerodynamic analysis used to determine flap size and actuator requirements is presented. The block force and stroke of the current actuators are evaluated using two theories and compared with experimental results. The dynamic performance of the actuator as well as the actuator - flap assembly is examined. Earlier hover tests showed severe degradation in flap deflections with increasing rotor speed, and flap deflections were too small to be effectively utilized for significant vibration control. To investigate the causes of the performance degradation, new blades are constructed and tested in vacuo to isolate the effects of centrifugal loading on the actuator - flap system. A beam model of the piezo bimorph including propeller moment effects is formulated to better illustrate the physical mechanisms affecting the system in a rotating environment. The cause of the reduced deflections is traced to frictional forces created at the junction where the flap is supported during rotation of the blades. The use of a thrust bearing was found to alleviate this problem and subsequent hover tests showed a dramatic increase in flap deflection at high excitation frequencies.