A fault-tolerant approach to the control of a battery assembly system

Abstract The paper concerns fault-tolerant control of a real battery assembly system which is under a pilot implementation at RAFI GmbH Company (one of the leading electronic manufacturing service providers in Germany). The proposed framework is based on an interval analysis approach, which along with max-plus algebra, allows describing uncertain discrete event system such as the production one being considered in this paper. Having a mathematical system description, a model predictive control-based fault tolerant strategy is developed which can cope with both processing, transportation and mobile robot faults. In particular, it enables tolerating (up to some degree) the influence of these faults on the overall system performance. As a result, a novel robust predictive fault-tolerant strategy is developed that is applied to the advanced battery assembly system. The final part of the paper shows the implementation and experimental validation of the proposed strategy. The proposed approach is tested against single as well as simultaneous faults concerning processing, transportation and mobile robots.

[1]  Yongming Li,et al.  The relationship of controllability between classical and fuzzy discrete-event systems , 2008, Inf. Sci..

[2]  Marc Abrams,et al.  Chitra: Visual Analysis of Parallel and Distributed Programs in the Time, Event, and Frequency Domains , 1992, IEEE Trans. Parallel Distributed Syst..

[3]  Stéphane Lafortune,et al.  Active fault tolerant control of discrete event systems using online diagnostics , 2011, Autom..

[4]  Gianfranco Lamperti,et al.  Flexible diagnosis of discrete-event systems by similarity-based reasoning techniques , 2006, Artif. Intell..

[5]  Carla Seatzu,et al.  Control of Discrete-Event Systems , 2012, Lecture Notes in Control and Information Sciences.

[6]  Marcin Witczak,et al.  Fault Diagnosis and Fault-Tolerant Control Strategies for Non-Linear Systems , 2014 .

[7]  A. Emadi,et al.  A New Battery/UltraCapacitor Hybrid Energy Storage System for Electric, Hybrid, and Plug-In Hybrid Electric Vehicles , 2012, IEEE Transactions on Power Electronics.

[8]  Didier Theilliol,et al.  Fault-tolerant Control Systems: Design and Practical Applications , 2009 .

[9]  Satyandra K. Gupta,et al.  Towards robust assembly with knowledge representation for the planning domain definition language (PDDL) , 2015 .

[10]  Vijay K. Garg,et al.  Modeling and Control of Logical Discrete Event Systems , 1994 .

[11]  Dan Zhou,et al.  Review on thermal energy storage with phase change materials (PCMs) in building applications , 2012 .

[12]  Jin Jiang,et al.  Fault-tolerant control systems: A comparative study between active and passive approaches , 2012, Annu. Rev. Control..

[13]  Abdellah El Moudni,et al.  An autonomous vehicle sequencing problem at intersections: A genetic algorithm approach , 2013, Int. J. Appl. Math. Comput. Sci..

[14]  Jie Chen,et al.  Robust Model-Based Fault Diagnosis for Dynamic Systems , 1998, The International Series on Asian Studies in Computer and Information Science.

[15]  Kishor S. Trivedi,et al.  Performance and Reliability Analysis of Computer Systems: An Example-Based Approach Using the SHARPE Software Package , 2012 .

[16]  Damiano Rotondo,et al.  FDI and FTC of wind turbines using the interval observer approach and virtual actuators/sensors , 2014 .

[17]  Stéphane Lafortune,et al.  On the Effect of Communication Delays in Failure Diagnosis of Decentralized Discrete Event Systems , 2003, Discret. Event Dyn. Syst..

[18]  Jean-Marie Proth,et al.  Performance evaluation of job-shop systems using timed event-graphs , 1989 .

[19]  Zbigniew Antoni Banaszak,et al.  The Performance Evaluation Tool for Automated Prototyping of Concurrent Cyclic Processes , 2004, Fundam. Informaticae.

[20]  Silvano Balemi Input/output discrete event processes and communication delays , 1994, Discret. Event Dyn. Syst..

[21]  Ralf Stetter,et al.  Towards Robust Predictive Fault–Tolerant Control for a Battery Assembly System , 2015 .

[22]  B. Dunn,et al.  Electrical Energy Storage for the Grid: A Battery of Choices , 2011, Science.

[23]  Angappa Gunasekaran,et al.  Agile manufacturing: A framework for research and development , 1999 .

[24]  Geert Jan Olsder,et al.  Synchronization and Linearity: An Algebra for Discrete Event Systems , 1994 .

[25]  Carlos Bordons Alba,et al.  Model Predictive Control , 2012 .

[26]  Ralf Stetter,et al.  Towards Robust Predictive Fault-Tolerant Control For A Battery Assembly System , 2015, Int. J. Appl. Math. Comput. Sci..

[27]  Marcin Witczak,et al.  A max-plus algebra predictive approach to a battery assembly system control , 2014, 2014 IEEE International Symposium on Intelligent Control (ISIC).

[28]  P. Ramadge,et al.  Supervisory control of a class of discrete event processes , 1987 .

[29]  Michel Kinnaert,et al.  Diagnosis and Fault-Tolerant Control , 2004, IEEE Transactions on Automatic Control.

[30]  Rolf Isermann,et al.  Fault-Diagnosis Applications: Model-Based Condition Monitoring: Actuators, Drives, Machinery, Plants, Sensors, and Fault-tolerant Systems , 2011 .

[31]  Youmin Zhang,et al.  Bibliographical review on reconfigurable fault-tolerant control systems , 2003, Annu. Rev. Control..

[32]  Marcello Farina,et al.  Model predictive control of voltage profiles in MV networks with distributed generation , 2013, ArXiv.

[33]  P. Butkovic Max-linear Systems: Theory and Algorithms , 2010 .

[34]  Ehsan Nikbakhsh,et al.  Robust closed-loop supply chain network design for perishable goods in agile manufacturing under uncertainty , 2012 .

[35]  Bart De Schutter,et al.  Model predictive control for max-plus-linear discrete event systems , 2001, Autom..

[36]  Kwang-Hyun Cho,et al.  Delay-robust supervisory control of discrete-event systems with bounded communication delays , 2006, IEEE Trans. Autom. Control..

[37]  Ron J. Patton,et al.  An active fault tolerant control approach to an offshore wind turbine model , 2015 .

[38]  Katarína Cechlárová,et al.  Eigenvectors of interval matrices over max-plus algebra , 2005, Discret. Appl. Math..

[39]  Shigemasa Takai,et al.  Distributed Failure Prognosis of Discrete Event Systems With Bounded-Delay Communications , 2012, IEEE Transactions on Automatic Control.