Performance Supervised Fault Detection Schemes for Industrial Feedback Control Systems and their Data-Driven Implementation

This article addresses performance supervised fault detection (PSFD) issues for industrial feedback control systems based on performance degradation prediction. To be specific, three performance indicators are first introduced based on Bellman equation to predict system performance degradations for industrial processes with the aid of machine learning techniques. Based on them, three PSFD schemes are proposed by embedding the performance indicators as supervising information. In this context, the data-driven implementation of PSFD schemes are investigated for linear systems with unmeasurable state variables. A case study on rolling mill process, a typical benchmark in the steel manufacturing processes, is given at the end of this article to illustrate the applications of the proposed fault detection schemes.

[1]  F. Lewis,et al.  Reinforcement Learning and Feedback Control: Using Natural Decision Methods to Design Optimal Adaptive Controllers , 2012, IEEE Control Systems.

[2]  Haiyang Hao,et al.  Key Performance Monitoring and Diagnosis in Industrial Automation Processes , 2014 .

[3]  Michel Verhaegen,et al.  Identification of Fault Estimation Filter From I/O Data for Systems With Stable Inversion , 2012, IEEE Transactions on Automatic Control.

[4]  Steven X. Ding,et al.  A Review on Basic Data-Driven Approaches for Industrial Process Monitoring , 2014, IEEE Transactions on Industrial Electronics.

[5]  Radislav Smid,et al.  A Distributed Fault Detection System Based on IWSN for Machine Condition Monitoring , 2014, IEEE Transactions on Industrial Informatics.

[6]  Michel Kinnaert,et al.  Diagnosis and Fault-tolerant Control, 2nd edition , 2006 .

[7]  Christopher Edwards,et al.  Nonlinear robust fault reconstruction and estimation using a sliding mode observer , 2007, Autom..

[8]  Okyay Kaynak,et al.  Improved PLS Focused on Key-Performance-Indicator-Related Fault Diagnosis , 2015, IEEE Transactions on Industrial Electronics.

[9]  Laurent Bako,et al.  Parameterization and identification of multivariable state-space systems: A canonical approach , 2011, Autom..

[10]  Si-Zhao Joe Qin,et al.  An overview of subspace identification , 2006, Comput. Chem. Eng..

[11]  Steven X. Ding,et al.  Model-based Fault Diagnosis Techniques: Design Schemes, Algorithms, and Tools , 2008 .

[12]  S. Joe Qin,et al.  Statistical process monitoring: basics and beyond , 2003 .

[13]  Steven X. Ding,et al.  Data-driven Design of Fault Diagnosis and Fault-tolerant Control Systems , 2014 .

[14]  Kaixiang Peng,et al.  Performance-based fault detection and fault-tolerant control for automatic control systems , 2019, Autom..

[15]  Shen Yin,et al.  Recent Advances in Key-Performance-Indicator Oriented Prognosis and Diagnosis With a MATLAB Toolbox: DB-KIT , 2019, IEEE Transactions on Industrial Informatics.

[16]  Bart De Schutter,et al.  Reinforcement Learning and Dynamic Programming Using Function Approximators , 2010 .

[17]  A. Schaft L/sub 2/-gain analysis of nonlinear systems and nonlinear state-feedback H/sub infinity / control , 1992 .

[18]  Inseok Hwang,et al.  A Survey of Fault Detection, Isolation, and Reconfiguration Methods , 2010, IEEE Transactions on Control Systems Technology.

[19]  Biao Huang,et al.  Dynamic Modeling, Predictive Control and Performance Monitoring: A Data-driven Subspace Approach , 2008 .

[20]  Yue Cao,et al.  A Distributed Canonical Correlation Analysis-Based Fault Detection Method for Plant-Wide Process Monitoring , 2019, IEEE Transactions on Industrial Informatics.

[21]  Kaixiang Peng,et al.  A Fault Detection Approach for Nonlinear Systems Based on Data-Driven Realizations of Fuzzy Kernel Representations , 2018, IEEE Transactions on Fuzzy Systems.

[22]  S. Joe Qin,et al.  Control performance monitoring — a review and assessment , 1998 .

[23]  Kaixiang Peng,et al.  Online Monitoring System Design for Roll Eccentricity in Rolling Mills , 2016, IEEE Transactions on Industrial Electronics.

[24]  Da-Wei Gu,et al.  A robust fault-detection approach with application in a rolling-mill process , 2003, IEEE Trans. Control. Syst. Technol..

[25]  Kaixiang Peng,et al.  Hierarchical Monitoring and Root-Cause Diagnosis Framework for Key Performance Indicator-Related Multiple Faults in Process Industries , 2019, IEEE Transactions on Industrial Informatics.

[26]  Wei Sun,et al.  An Advanced PLS Approach for Key Performance Indicator-Related Prediction and Diagnosis in Case of Outliers , 2016, IEEE Transactions on Industrial Electronics.

[27]  Richard D. Braatz,et al.  Fault Detection and Diagnosis in Industrial Systems , 2001 .

[28]  Kaixiang Peng,et al.  A Novel Scheme for Key Performance Indicator Prediction and Diagnosis With Application to an Industrial Hot Strip Mill , 2013, IEEE Transactions on Industrial Informatics.