Investigation of the temperature oscillations in the cylinder walls of a diesel engine with special reference to the limited cooled case

This work investigates the interesting phenomenon of the temperature (cyclic) oscillations in the combustion chamber walls of a diesel engine. For this purpose, a comprehensive simulation code of the thermodynamic cycle of the engine is developed taking into account both the closed and the open parts of it. The energy and state equations are applied, with appropriate combustion, gas heat transfer, and mass exchange with the atmosphere sub-models, to yield cylinder pressure, local temperatures and heat release histories as well as various performance parameters of the engine. The model is appropriately coupled to a wall periodic conduction model, which uses the gas temperature variation as boundary condition throughout the engine cycle after being treated by Fourier analysis techniques. It is calibrated against measurements, at various load and speed conditions, from an experimental work carried out on a direct injection (DI), naturally aspirated, four-stroke, diesel engine located at the authors' laboratory, which has been reported in detail previously. After gaining confidence into the predictive capabilities of the model, it is used to investigate the phenomenon further, thus providing insight into many interesting aspects of transient engine heat transfer, as far as the influence that engine wall material properties have on the values of cyclic temperature swings. These swings can take prohibitive values causing high wall thermal fatigue, when materials of specific technological interest such as thermal insulators (ceramics) are used, and may lead to deterioration in engine performance. Copyright © 2004 John Wiley & Sons, Ltd.

[1]  N. Watson,et al.  Turbocharging the internal combustion engine , 1982 .

[2]  Dimitrios T. Hountalas,et al.  Prechamber and main chamber insulation effects on the performance of an IDI diesel engine coupled to power turbine , 1992 .

[3]  G. E. Myers,et al.  Analytical Methods in Conduction Heat Transfer , 1998 .

[4]  Dimitrios T. Hountalas,et al.  The influence of the exhaust system unsteady gas flow and insulation on the performance of a turbocharged diesel engine , 1995 .

[5]  D. N. Assanis Effect of combustion chamber insulation on the performance of a low heat rejection diesel engine with exhaust heat recovery , 1989 .

[6]  John B. Heywood,et al.  Internal combustion engine fundamentals , 1988 .

[7]  Dimitrios T. Hountalas,et al.  Measurements and analysis of load and speed effects on the instantaneous wall heat fluxes in a direct injection air‐cooled diesel engine , 2000 .

[8]  D. E. Winterbone,et al.  The thermodynamics and gas dynamics of internal-combustion engines. Volume II , 1982 .

[9]  Constantine D. Rakopoulos,et al.  Study of the steady and transient temperature field and heat flow in the combustion chamber components of a medium speed diesel engine using finite element analyses , 1996 .

[10]  W. J. D. Annand,et al.  Heat Transfer in the Cylinders of Reciprocating Internal Combustion Engines , 1963 .

[11]  C. D. Rakopoulos,et al.  Experimental instantaneous heat fluxes in the cylinder head and exhaust manifold of an air-cooled diesel engine , 2000 .

[12]  C. D. Rakopoulos,et al.  Modelling the transient heat transfer in the ceramic combustion chamber walls of a low heat rejection diesel engine , 1999 .

[13]  Dimitrios T. Hountalas,et al.  Experimental and simulation analysis of the transient operation of a turbocharged multi-cylinder IDI diesel engine , 1998 .

[14]  G. Woschni,et al.  Heat Transfer With Insulated Combustion Chamber Walls and Its Influence on the Performance of Diesel Engines , 1988 .

[15]  Constantine D. Rakopoulos,et al.  Components heat transfer studies in a low heat rejection DI diesel engine using a hybrid thermostructural finite element model , 1998 .

[16]  C. D. Rakopoulos,et al.  Influence of ambient temperature and humidity on the performance and emissions of nitric oxide and smoke of high speed diesel engines in the Athens/Greece region , 1991 .

[17]  Kazuie Nishiwaki,et al.  Internal-combustion engine heat transfer , 1987 .

[18]  A. Alkidas Performance and Emissions Achievements with an Uncooled Heavy-Duty, Single-Cylinder Diesel Engine , 1989 .

[19]  C. D. Rakopoulos,et al.  Analysis of combustion chamber insulation effects on the performance and exhaust emissions of a DI diesel engine using a multi-zone model , 1995 .

[20]  Evangelos G. Giakoumis,et al.  Development of cumulative and availability rate balances in a multi-cylinder turbocharged indirect injection Diesel engine , 1997 .

[21]  Dimitrios C. Kyritsis,et al.  Development and validation of a comprehensive two‐zone model for combustion and emissions formation in a DI diesel engine , 2003 .

[22]  Dimitrios C. Rakopoulos,et al.  Experimental and theoretical study of the short term response temperature transients in the cylinder walls of a diesel engine at various operating conditions , 2004 .

[23]  F. J. Wallace,et al.  Thermally Insulated Diesel Engines , 1984 .