Design and experimental validation of a high level electropneumatic source

Abstract The study and characterization of non-linear phenomena in silencers and microperforated panels under high sound pressure level and mean flow require a dedicated experimental bench with adequate acoustic sources. For this purpose, electropneumatic sources are excellent candidates to reach the expected operating conditions in the laboratory. The challenge is to design a source that can generate a high tonal sound level ( > 160 dB SPL) under a significant mean flow (M > 0.1) with a low harmonic distortion. The objective is to focus on mastering the design process of such a tonal source based on an analytical modeling of the physical phenomenon of tonal sound generation and flow as a function of geometrical and pneumatic supply parameters. Based on this validated analytical modeling, a new original source has been developed with the objective of generating a pure harmonic sound in the frequency range [100; 800] Hz, that can reach 180 dB in an infinite duct, combined with a flow up to Mach 0.3. For this purpose, a flow chopper system with a digitally optimized pattern has been specifically developed to minimize harmonic distortion. Considering the need to experimentally evaluate the rate of harmonic distortion with a high degree of accuracy, a complex envelope analysis by Vold-Kalman was implemented in post-processing. Finally, an experimental test campaign was set up on a dedicated bench to test with an open ended duct, for different supply pressures going from 2.07 10 5 to 3.45 10 5 Pa, the performances of the new acoustic source. The results of this test campaign show that the device can generate a tonal sound level with a distortion of less than 40 % for the second order and less than 20 % for the higher orders, with a sound pressure level that can reach 186 dB at the resonances in presence of an average flow reaching M = 0.24. These observations are consistent with the predictions of both analytical and numerical models.