Finite-Element Analysis of Electrical Machines for Sensorless Drives With High-Frequency Signal Injection

A challenge during the design process of an electrical machine is the characterization of the various parameters in a computational time as short as possible. Frequently it is required the computation of the electrical machine parameters that are necessary for the tuning of the drive control algorithm. This paper deals with a strategy to compute the high-frequency signal injection response of a sensorless controlled electrical machine. It allows to determine the self-sensing capability of the machine directly during the design process. Such capability can be defined in any given operating point, for example, along the maximum-torque-per-amps trajectory. Then, also the high-frequency machine parameters can be computed. In addition, the strategy proposed here requires a very short computational time to get such data. After a magnetostatic field analysis, carried out so as to get the torque for a given current, the flux density distribution is stored, and the differential reluctivity tensor is evaluated in each element of the mesh. Then, a time-harmonic analysis is carried out in a linearized structure so as to compute the d - q parameters at the injection frequency. In order to validate the proposed procedure, experimental results on different machine type are included in this paper. This allows to prove the reliability of the procedure as a valued tool for the characterization of the machine.

[1]  C. Cossar,et al.  Flux-linkage calculation in permanent-magnet motors using the frozen permeabilities method , 2005, IEEE Transactions on Magnetics.

[2]  Francisco Pérez,et al.  Induction-motor sensorless vector control with online parameter estimation and overcurrent protection , 2006, IEEE Transactions on Industrial Electronics.

[3]  P. Guglielmi,et al.  Cross-Saturation Effects in IPM Motors and Related Impact on Sensorless Control , 2006, IEEE Transactions on Industry Applications.

[4]  G.M. Asher,et al.  Sensorless position detection for vector controlled induction motor drives using an asymmetric outer-section cage , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[5]  A. Consoli,et al.  Low and zero speed sensorless control of synchronous reluctance motors , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[6]  Jan Melkebeek,et al.  Reciprocity relations for the mutual inductances between orthogonal axis windings in saturated salient-pole machines , 1990 .

[7]  Joachim Holtz Sensorless position control of induction motors-an emerging technology , 1998, IEEE Trans. Ind. Electron..

[8]  Christophe Geuzaine,et al.  GetDP: a general environment for the treatment of discrete problems , 1997 .

[9]  Massimo Barcaro,et al.  IPM Machine Drive Design and Tests for an Integrated Starter–Alternator Application , 2008, IEEE Transactions on Industry Applications.

[10]  Wlodzimierz Koczara,et al.  Sensorless Direct Voltage Control of the Stand-Alone Slip-Ring Induction Generator , 2007, IEEE Transactions on Industrial Electronics.

[11]  Robert D. Lorenz,et al.  Secondary resistive losses with high-frequency injection-based self-sensing in IPM machines , 2011, 2011 IEEE Energy Conversion Congress and Exposition.

[12]  Seung-Ki Sul,et al.  Comparison of PM Motor Structures and Sensorless Control Techniques for Zero-Speed Rotor Position Detection , 2006, IEEE Transactions on Power Electronics.

[13]  Roberto Cárdenas,et al.  Sensorless Control of Doubly-Fed Induction Generators Using a Rotor-Current-Based MRAS Observer , 2008, IEEE Transactions on Industrial Electronics.

[14]  M. Pucci,et al.  Finite-Element Analysis of Rotor Slotting Saliency in Induction Motors for Sensorless Control , 2010, IEEE Transactions on Magnetics.

[15]  N. Bianchi,et al.  Sensorless-Oriented-Design of PM Motors , 2007, 2007 IEEE Industry Applications Annual Meeting.

[16]  Mattia Morandin,et al.  Outer-rotor ringed-pole SPM starter-alternator suited for sensorless drives , 2011, 2011 Symposium on Sensorless Control for Electrical Drives.

[17]  Robert D. Lorenz,et al.  Comparison of resistance-based and inductance-based self-sensing control for surface permanent magnet machine using high frequency signal injection , 2011, 2011 IEEE Energy Conversion Congress and Exposition.

[18]  N. Bianchi,et al.  Magnetic models of saturated interior permanent magnet motors based on finite element analysis , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[19]  Shih-Chin Yang,et al.  Analysis of Iron and Magnet Losses in Surface-Permanent-Magnet Machines Resulting From Injection-Based Self-Sensing Position Estimation , 2012, IEEE Transactions on Industry Applications.

[20]  N. Bianchi,et al.  Influence of Rotor Geometry of an IPM Motor on Sensorless Control Feasibility , 2005, IEEE Transactions on Industry Applications.

[21]  S. Sul,et al.  Sensorless drive of surface-mounted permanent-magnet motor by high-frequency signal injection based on magnetic saliency , 2003 .

[22]  Z.Q. Zhu,et al.  Segregation of torque components in fractional-slot concentrated-winding interior PM machines using frozen permeability , 2009, 2009 IEEE Energy Conversion Congress and Exposition.

[23]  P. Dular,et al.  Incorporation of a Jiles‐Atherton vector hysteresis model in 2D FE magnetic field computations: Application of the Newton‐Raphson method , 2004 .

[24]  N. Bianchi,et al.  Analysis and tests of the sensorless rotor position detection of ringed-pole PM motor , 2012, 3rd IEEE International Symposium on Sensorless Control for Electrical Drives (SLED 2012).

[25]  Seung-Ki Sul,et al.  Advantages of Inset PM Machines for Zero-Speed Sensorless Position Detection , 2008, IEEE Transactions on Industry Applications.

[26]  G.M. Asher,et al.  The effect of rotor design on sensorless speed estimation using rotor slot harmonics identified by adaptive digital filtering using the maximum likelihood approach , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[27]  R. Lorenz,et al.  Using multiple saliencies for the estimation of flux, position, and velocity in AC machines , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[28]  S. Nandi Modeling of induction machines including stator and rotor slot effects , 2003, IEEE Transactions on Industry Applications.