Efficient bioconversion of crude glycerol from biodiesel to optically pure D-lactate by metabolically engineered Escherichia coli

Biodiesel has attracted considerable attention as one of the best choices among alternative and renewable fuels. Large quantities of crude glycerol are produced as a main co-product with increasing biodiesel production. Currently, the problem of waste glycerol utilization needs to be crucially addressed, not only for environmental protection but also for the economy of the biodiesel industry. In this paper, the use of crude glycerol for the production of D-lactate by engineered Escherichia coli was investigated. Engineered E. coli B0013-070 with a homolactic pathway for D-lactate synthesis by elimination of byproduct pathways (ethanol, succinate, formate and acetate) could convert 20 g L−1 of crude glycerol to 13.6 g L−1 of D-lactate with a yield of 0.67 g g−1 glycerol. Overexpression of D-lactate dehydrogenase by a low-copy vector in E. coli B0013-070 resulted in the increased production and yield of D-lactate, in which 14.5 g L−1 of D-lactate was produced with a yield of 0.72 g g−1 glycerol from crude glycerol. The effect of temperature on D-lactate fermentation by the engineered strain E. coli B0013-070-pTHldhA was also investigated, and 34 °C and 40 °C were found to be the optimal temperatures for cell growth and lactate production, respectively. The engineered strain B0013-070-pTHldhA produced 100.3 g L−1 of D-lactate with 99.97% optical purity from 531.5 g of crude glycerol with an overall productivity of 2.78 g L−1 h−1 and a yield of 75.4 g per 100 g glycerol (0.77 mol mol−1) using two phase fermentation combined with a temperature shifting strategy in a 7 L bioreactor. In summary, this paper shows that crude glycerol could be directly converted to D-lactate without any prior purification.

[1]  Fangxia Yang,et al.  Value-added uses for crude glycerol--a byproduct of biodiesel production , 2012, Biotechnology for Biofuels.

[2]  David P. Clark,et al.  The IdhA Gene Encoding the Fermentative Lactate Dehydrogenase of Escherichia Coli , 1997 .

[3]  G. Shi,et al.  Fine tuning the transcription of ldhA for d-lactate production , 2012, Journal of Industrial Microbiology & Biotechnology.

[4]  Yanbin Liu,et al.  Bioconversion of crude glycerol to glycolipids in Ustilago maydis. , 2011, Bioresource technology.

[5]  James M Clomburg,et al.  Efficient synthesis of L-lactic acid from glycerol by metabolically engineered Escherichia coli , 2013, Microbial Cell Factories.

[6]  R. E. Marquis Salt-induced Contraction of Bacterial Cell Walls , 1968, Journal of bacteriology.

[7]  G. Santori,et al.  Aqueous phase hydrogenolysis of glycerol to bio-propylene glycol over Pt-Sn catalysts. , 2012, Bioresource technology.

[8]  Cuiqing Ma,et al.  Biotechnological routes based on lactic acid production from biomass. , 2011, Biotechnology advances.

[9]  Y. Tashiro,et al.  Recent advances in lactic acid production by microbial fermentation processes. , 2013, Biotechnology advances.

[10]  Timothy S Gardner,et al.  Industrial fermentation of renewable diesel fuels. , 2011, Current opinion in biotechnology.

[11]  Zhiyou Wen,et al.  Producing docosahexaenoic acid (DHA)-rich algae from biodiesel-derived crude glycerol: effects of impurities on DHA production and algal biomass composition. , 2008, Journal of agricultural and food chemistry.

[12]  Wei Shen,et al.  Genetically switched D-lactate production in Escherichia coli. , 2012, Metabolic engineering.

[13]  Bhaskar D. Kulkarni,et al.  Comparative assessment of downstream processing options for lactic acid , 2006 .

[14]  Colin Webb,et al.  The biochemurgist –Bioconversion of agricultural raw materials for chemical production , 2007 .

[15]  James M Clomburg,et al.  Escherichia coli Strains Engineered for Homofermentative Production of d-Lactic Acid from Glycerol , 2010, Applied and Environmental Microbiology.

[16]  M. Eiteman,et al.  Homolactate Fermentation by Metabolically Engineered Escherichia coli Strains , 2006, Applied and Environmental Microbiology.

[17]  John A Posada,et al.  Design and analysis of biorefineries based on raw glycerol: addressing the glycerol problem. , 2012, Bioresource technology.

[18]  M. M. Bradford A rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. , 1976, Analytical biochemistry.

[19]  S. Papanikolaou,et al.  Effect of biodiesel‐derived waste glycerol impurities on biomass and 1,3‐propanediol production of Clostridium butyricum VPI 1718 , 2010, Biotechnology and bioengineering.

[20]  Improvement of d-lactate productivity in recombinant Escherichia coli by coupling production with growth , 2012, Biotechnology Letters.

[21]  James M Clomburg,et al.  Metabolic engineering of Escherichia coli for the production of succinate from glycerol. , 2010, Metabolic engineering.

[22]  T. Viruthagiri,et al.  Recent Trends in the Production, Purification and Application of Lactic Acid , 2008 .

[23]  Yoshihisa Watanabe,et al.  A set of temperature sensitive-replication/-segregation and temperature resistant plasmid vectors with different copy numbers and in an isogenic background (chloramphenicol, kanamycin, lacZ, repA, par, polA). , 2000, Gene.

[24]  K. Zhao,et al.  Microbial Conversion of Glycerol to 1,3-Propanediol by an Engineered Strain of Escherichia coli , 2009, Applied and Environmental Microbiology.

[25]  A. Steinbüchel,et al.  Conversion of Glycerol to Poly(3-Hydroxypropionate) in Recombinant Escherichia coli , 2009, Applied and Environmental Microbiology.

[26]  A. L. Koch Shrinkage of growing Escherichia coli cells by osmotic challenge , 1984, Journal of Bacteriology.

[27]  R. Gonzalez,et al.  Fermentative Utilization of Glycerol by Escherichia coli and Its Implications for the Production of Fuels and Chemicals , 2007, Applied and Environmental Microbiology.

[28]  Joseph Shiloach,et al.  Growing E. coli to high cell density--a historical perspective on method development. , 2005, Biotechnology advances.

[29]  Wei Shen,et al.  Evaluation of Genetic Manipulation Strategies on d-Lactate Production by Escherichia coli , 2011, Current Microbiology.