A screw theory basis for quantitative and graphical design tools that define layout of actuators to minimize parasitic errors in parallel flexure systems

Abstract In this paper we introduce a visual approach for placing actuators within multi-axis parallel flexure systems such that position and orientation errors are minimized. A stiffness matrix, which links twists and wrenches, is used to generate geometric shapes that guide designers in selecting optimal actuator locations and orientations. The geometric shapes, called actuation spaces, enable designers to (i) visualize the regions wherein actuators should be placed so as to minimize errors, (ii) guide designers in selecting these actuators to maximize the decoupling of actuator inputs, and (iii) determine actuator forces and displacements for actuating specific degrees of freedom. These new principles, the means to practice them, and a comparison of theory verses measured behavior, are demonstrated within a case study.

[1]  Dariusz Golda Design of a high-speed, meso-scale nanopositioners driven by electromagnetic actuators , 2008 .

[2]  G. Schulz,et al.  Dislocated actuator/sensor positioning and feedback design for flexible structures , 1983 .

[3]  C. B. Patil,et al.  Robust design of selectively compliant flexure-based precision mechanisms , 2008 .

[4]  Charles Kim Functional Characterization of Compliant Building Blocks Utilizing Eigentwists and Eigenwrenches , 2008 .

[5]  Martin L. Culpepper,et al.  Design of a low-cost nano-manipulator which utilizes a monolithic, spatial compliant mechanism , 2004 .

[6]  Jonathan B. Hopkins,et al.  Synthesis of multi-degree of freedom, parallel flexure system concepts via freedom and constraint topology (FACT). Part II: Practice , 2010 .

[7]  P. Gao,et al.  A six-degree-of-freedom micro-manipulator based on piezoelectric translators , 1999 .

[8]  Just L. Herder,et al.  Design of a Statically Balanced Tensegrity Mechanism , 2006 .

[9]  McCarthy,et al.  Geometric Design of Linkages , 2000 .

[10]  Jack Phillips Screw theory exemplified , 1990 .

[11]  Chris Evans,et al.  Precision engineering : an evolutionary view , 1989 .

[12]  P. Gao,et al.  A new piezodriven precision micropositioning stage utilizing flexure hinges , 1999 .

[13]  I-Ming Chen,et al.  Micromanipulation System Design Based on Selective Actuation Mechanisms , 2006, Int. J. Robotics Res..

[14]  Jack Phillips,et al.  Freedom in machinery , 1984 .

[15]  Martin L. Culpepper,et al.  Design of a six-axis micro-scale nanopositioner—μHexFlex , 2006 .

[16]  Ryouichi Suzuki,et al.  Six-axis controlled nanometer-order positioning stage for microfabrication , 1992 .

[17]  Akira Inagaki,et al.  Ultra precision wafer positioning by six-axis micro-motion mechanism , 1990 .

[18]  Jingjun Zhang,et al.  Application of Improved Genetic Algorithms for Sensor and Actuator Placement of Active Flexible Structures , 2006 .

[19]  K. H. Hunt,et al.  Kinematic geometry of mechanisms , 1978 .

[20]  In Lee,et al.  Optimal placement of piezoelectric sensors and actuators for vibration control of a composite plate using genetic algorithms , 1999 .

[21]  Larry P. Heck,et al.  Evaluation of an Actuator Placement Method for Active Noise Control Applications , 1998 .

[22]  Hong-Liang Cui,et al.  Review of nanomanipulators for nanomanufacturing , 2006 .

[23]  Henrik Schiøler,et al.  Proceedings of the 2006 IEEE International Conference on Control Applications , 2006 .

[24]  John E. McInroy,et al.  Design and control of flexure jointed hexapods , 2000, IEEE Trans. Robotics Autom..

[25]  K. Ramesh Kumar,et al.  The optimal location of piezoelectric actuators and sensors for vibration control of plates , 2007 .

[26]  K. Lim Method for Optimal Actuator and Sensor Placement for Large Flexible Structures , 1992 .

[27]  C. Barus A treatise on the theory of screws , 1998 .

[28]  Jonathan B. Hopkins,et al.  Design of parallel flexure systems via Freedom and Constraint Topologies (FACT) , 2007 .

[29]  Yi-Cheng Huang,et al.  Robust tracking control of a piezodriven monolithic flexure-hinge stage , 2004, Proceedings of the 2004 IEEE International Conference on Control Applications, 2004..

[30]  Pengxiang Liu,et al.  Active control of smart structures with optimal actuator and sensor locations , 2002, SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring.

[31]  A. Hać,et al.  Sensor And Actuator Location In Motion Control Of Flexible Structures , 1993 .

[32]  Lorenzo Zago,et al.  Extremely compact secondary mirror unit for the SOFIA Telescope capable of 6-degree-of-freedom alignment plus chopping , 1998, Astronomical Telescopes and Instrumentation.