A stochastic programming model for a capacitated location-allocation problem with heterogeneous demands

Abstract In this paper, we develop a stochastic programming model for the capacitated location-allocation problem in the heterogeneous environment where the demands are distributed according to the Bernoulli function with different probabilities. The capacitated sub-sources of facilities are also involved to satisfy customers’ demands in this work. This study aims to find optimal locations of facilities and optimal allocations of existing customers to the facilities so that the total cost of operating facilities, allocating the customers, expected servicing and outsourcing is minimized. Due to the large amount of customers with different demand probabilities, accurate estimation of the outsourcing function is unaffordable. To address this problem, we propose a new stochastic programming model using the normal approximation method to evaluate the probability distribution of the total demand requests of operating facilities. Three sets of test instances (i.e., small, medium and large), generated by Monte Carlo simulation technique, and an empirical study of an automobile manufacturer are employed to demonstrate and validate the efficiency of the proposed model and solution approach. Due to NP-hardness of the problem, an Extended Discrete Colonial Competitive Algorithm (EDCCA) is developed to solve the medium and large problems. The results reveal the proficiency of the proposed normal approximation technique and the EDCCA.

[1]  Anjali Awasthi,et al.  Investigating Metaheuristics Applications for Capacitated Location Allocation Problem on Logistics Networks , 2015, Chaos Modeling and Control Systems Design.

[2]  Anjali Awasthi,et al.  A goal-oriented approach based on fuzzy axiomatic design for sustainable mobility project selection , 2019 .

[3]  Iraj Mahdavi,et al.  A Nonlinear Model for a Capacitated Location-allocation Problem with Bernoulli Demand using Sub-sources , 2013 .

[4]  Rui Kang,et al.  The $$\alpha $$α-cost minimization model for capacitated facility location-allocation problem with uncertain demands , 2014, Fuzzy Optim. Decis. Mak..

[5]  Seyed Ashkan Hoseini Shekarabi,et al.  Modelling And optimal lot-sizing of the replenishments in constrained, multi-product and bi-objective EPQ models with defective products: Generalised Cross Decomposition , 2020, International Journal of Systems Science: Operations & Logistics.

[6]  Jean-Paul M. Arnaout Ant colony optimization algorithm for the Euclidean location-allocation problem with unknown number of facilities , 2013, J. Intell. Manuf..

[7]  Shaligram Pokharel,et al.  Optimization models in emergency logistics: A literature review , 2012 .

[8]  Behnam Rahimikelarijani,et al.  Simulation modeling of Houston Ship Channel vessel traffic for optimal closure scheduling , 2018, Simul. Model. Pract. Theory.

[9]  Francisco Saldanha-da-Gama,et al.  Heuristic Solutions to the Facility Location Problem with General Bernoulli Demands , 2017, INFORMS J. Comput..

[10]  Zhongsheng Hua,et al.  Impacts of demand uncertainty on retailer's dominance and manufacturer-retailer supply chain cooperation , 2008 .

[11]  Zvi Drezner,et al.  Location and allocation of service units on a congested network , 2008 .

[12]  L. Cooper Location-Allocation Problems , 1963 .

[13]  Y. Tsao,et al.  Design of a carbon-efficient supply-chain network under trade credits , 2015 .

[14]  K. Lai,et al.  Two-period pricing and ordering policy for the dominant retailer in a two-echelon supply chain with demand uncertainty , 2009 .

[15]  Ching-Jung Ting,et al.  A multiple ant colony optimization algorithm for the capacitated location routing problem , 2013 .

[16]  Abolfazl Gharaei,et al.  Modelling and optimal lot-sizing of integrated multi-level multi-wholesaler supply chains under the shortage and limited warehouse space: generalised outer approximation , 2019 .

[17]  E. Fernández,et al.  The facility location problem with Bernoulli demands , 2011 .

[18]  F. Glover,et al.  Handbook of Metaheuristics , 2019, International Series in Operations Research & Management Science.

[19]  Mohammad Saeed Jabalameli,et al.  An Efficient Hybrid Particle Swarm Optimization Algorithm for Solving the Uncapacitated Continuous Location-Allocation Problem , 2012 .

[20]  Luiz Antonio Nogueira Lorena,et al.  A hybrid method for the Probabilistic Maximal Covering Location-Allocation Problem , 2015, Comput. Oper. Res..

[21]  Shiwei He,et al.  Robust Optimization Model and Algorithm for Logistics Center Location and Allocation under Uncertain Environment , 2009 .

[22]  C.-H. Lee,et al.  A revised ant algorithm for solving location-allocation problem with risky demand in a multi-echelon supply chain network , 2015, Appl. Soft Comput..

[23]  Anjali Awasthi,et al.  A simulation-based optimisation approach for identifying key determinants for sustainable transportation planning , 2018 .

[24]  C. K. Y. Lin,et al.  Stochastic single-source capacitated facility location model with service level requirements , 2009 .

[25]  S. M. Mousavi,et al.  Sustainable supplier selection by a new decision model based on interval-valued fuzzy sets and possibilistic statistical reference point systems under uncertainty , 2019 .

[26]  Masoud Rabbani,et al.  A hybrid robust possibilistic approach for a sustainable supply chain location-allocation network design , 2018, International Journal of Systems Science: Operations & Logistics.

[27]  Behnam Rahimikelarijani,et al.  A Mathematical Model for Multiple-Load AGVs in Tandem Layout , 2020 .

[28]  Chao Deng,et al.  Selective maintenance scheduling under stochastic maintenance quality with multiple maintenance actions , 2018, Int. J. Prod. Res..

[29]  Morten Riis,et al.  Capacitated Network Design with Uncertain Demand , 2002, INFORMS J. Comput..

[30]  Shangyao Yan,et al.  Rental bike location and allocation under stochastic demands , 2017, Comput. Ind. Eng..

[31]  Nezam Mahdavi-Amiri,et al.  Modeling and solving a capacitated stochastic location-allocation problem using sub-sources , 2016, Soft Comput..

[32]  Wilkistar Otieno,et al.  Integrated location-inventory modelling under forward and reverse product flows in the used merchandise retail sector: A multi-echelon formulation , 2017, Eur. J. Oper. Res..

[33]  David Simchi-Levi,et al.  Finding the Optimal a Priori Tour and Location of a Traveling Salesman with Nonhomogeneous Customers , 1988, Transp. Sci..

[34]  Ting Wu,et al.  A multi-period location model with transportation economies-of-scale and perishable inventory , 2015 .

[35]  David Z.W. Wang,et al.  A heuristic stock allocation rule for repairable service parts , 2017 .

[36]  Seyed Taghi Akhavan Niaki,et al.  The capacitated multi-facility location–allocation problem with probabilistic customer location and demand: two hybrid meta-heuristic algorithms , 2013, Int. J. Syst. Sci..

[37]  Eduardo Conde,et al.  Minmax regret location-allocation problem on a network under uncertainty , 2007, Eur. J. Oper. Res..

[38]  M. Bieniek A note on the facility location problem with stochastic demands , 2015 .

[39]  Lubos Buzna,et al.  A versatile adaptive aggregation framework for spatially large discrete location-allocation problems , 2017, Comput. Ind. Eng..

[40]  Nezam Mahdavi-Amiri,et al.  Bi-objective location problem with balanced allocation of customers and Bernoulli demands: two solution approaches , 2019, Soft Comput..

[41]  Armin Fügenschuh,et al.  Solving a continuous periodic review inventory-location allocation problem in vendor-buyer supply chain under uncertainty , 2019, Comput. Ind. Eng..

[42]  Abolfazl Gharaei,et al.  An integrated multi-product, multi-buyer supply chain under penalty, green, and quality control polices and a vendor managed inventory with consignment stock agreement: The outer approximation with equality relaxation and augmented penalty algorithm , 2019, Applied Mathematical Modelling.

[43]  F. Fred Choobineh,et al.  Optimal Location-Allocation of TCSC Devices on a Transmission Network , 2017, IEEE Transactions on Power Systems.

[44]  Santhosh Srinivasan,et al.  Multi-stage manufacturing/re-manufacturing facility location and allocation model under uncertain demand and return , 2018 .

[45]  Christine L. Mumford,et al.  A hybrid multi-objective approach to capacitated facility location with flexible store allocation for green logistics modeling , 2014 .

[46]  M. Marufuzzaman,et al.  Sustainable olefin supply chain network design under seasonal feedstock supplies and uncertain carbon tax rate , 2019, Journal of Cleaner Production.

[47]  Jomon Aliyas Paul,et al.  Optimal location, capacity and timing of stockpiles for improved hurricane preparedness , 2016 .

[48]  X. Zhou,et al.  Continuous-time mean–risk portfolio selection , 2005 .

[49]  Yi Yang,et al.  The capacitated facility location-allocation problem under uncertain environment , 2015, J. Intell. Fuzzy Syst..

[50]  S. Minner,et al.  Benders Decomposition for Discrete–Continuous Linear Bilevel Problems with application to traffic network design , 2014 .

[51]  Anjali Awasthi,et al.  An integrated approach based on system dynamics and ANP for evaluating sustainable transportation policies , 2018, International Journal of Systems Science: Operations & Logistics.

[52]  Patrizia Beraldi,et al.  A multi-period location-allocation model for nursing home network planning under uncertainty , 2018, Operations Research for Health Care.

[53]  Gilbert Laporte,et al.  Heuristic and lower bound for a stochastic location-routing problem , 2007, Eur. J. Oper. Res..

[54]  Zvi Drezner,et al.  Facility location - applications and theory , 2001 .

[55]  Sara Beheshtifar,et al.  A multiobjective optimization approach for location-allocation of clinics , 2015, Int. Trans. Oper. Res..

[56]  Loo Hay Lee,et al.  Multi-source facility location-allocation and inventory problem , 2010, Eur. J. Oper. Res..

[57]  Salwa Hanim Abdul-Rashid,et al.  Economic order quantity models for items with imperfect quality and emission considerations , 2018 .

[58]  Leon Cooper,et al.  The Transportation-Location Problem , 1972, Oper. Res..

[59]  Michael R. Wagner,et al.  Risk management in uncapacitated facility location models with random demands , 2009, Comput. Oper. Res..

[60]  Eren Özceylan,et al.  Optimizing the location-allocation problem of pharmacy warehouses: A case study in Gaziantep , 2017 .

[61]  P. Helo,et al.  Virtual factory system design and implementation: integrated sustainable manufacturing , 2018 .

[62]  Jin Qin,et al.  A Simulated Annealing Methodology to Multiproduct Capacitated Facility Location with Stochastic Demand , 2015, TheScientificWorldJournal.

[63]  Kung-Jeng Wang,et al.  Location and allocation decisions in a two-echelon supply chain with stochastic demand - A genetic-algorithm based solution , 2011, Expert Syst. Appl..

[64]  Saïd Salhi,et al.  A Continuous Location-Allocation Problem with Zone-Dependent Fixed Cost , 2005, Ann. Oper. Res..

[65]  Amir Azaron,et al.  Robust and fuzzy goal programming optimization approaches for a novel multi-objective hub location-allocation problem: A supply chain overview , 2015, Appl. Soft Comput..

[66]  Justo Puerto,et al.  Filtering Policies in Loss Queuing Network Location Problems , 2005, Ann. Oper. Res..

[67]  Mohammad Reza Tavarroth,et al.  Solving the stochastic capacitated location-allocation problem by using a new hybrid algorithm , 2010 .

[68]  Yi Mei,et al.  Evolutionary Multi-Objective Optimization for Web Service Location Allocation Problem , 2018, IEEE Transactions on Services Computing.

[69]  Jian Zhou,et al.  Modeling capacitated location-allocation problem with fuzzy demands , 2007, Comput. Ind. Eng..

[70]  Mohammad Mahdi Nasiri,et al.  A modified genetic algorithm for the capacitated competitive facility location problem with the partial demand satisfaction , 2018, Comput. Ind. Eng..

[71]  Reinaldo Morabito,et al.  Efficient Benders decomposition algorithms for the robust multiple allocation incomplete hub location problem with service time requirements , 2018, Expert Syst. Appl..

[72]  Vladimir Marianov,et al.  A single allocation p-hub median problem with general piecewise-linear costs in arcs , 2019, Comput. Ind. Eng..

[73]  Iraj Mahdavi,et al.  A capacitated location-allocation problem with stochastic demands using sub-sources: An empirical study , 2015, Appl. Soft Comput..

[74]  Angappa Gunasekaran,et al.  Building theory of sustainable manufacturing using total interpretive structural modelling , 2015 .

[75]  Mehdizadeh Esmaeil,et al.  A New Hybrid Algorithm to Optimize Stochastic-fuzzy Capacitated Multi-Facility Location-allocation Problem , 2011 .

[76]  Abolfazl Gharaei,et al.  Joint Economic Lot-sizing in Multi-product Multi-level Integrated Supply Chains: Generalized Benders Decomposition , 2020, International Journal of Systems Science: Operations & Logistics.

[77]  Baoding Liu,et al.  New stochastic models for capacitated location-allocation problem , 2003, Comput. Ind. Eng..

[78]  Navneet Vidyarthi,et al.  Efficient solution of a class of location-allocation problems with stochastic demand and congestion , 2014, Comput. Oper. Res..

[79]  Kyu-Yeul Lee,et al.  An improved genetic algorithm for facility layout problems having inner structure walls and passages , 2003, Comput. Oper. Res..

[80]  M. Zied Babai,et al.  The multi-sourcing location inventory problem with stochastic demand , 2018, Eur. J. Oper. Res..

[81]  A. Gut Probability: A Graduate Course , 2005 .

[82]  Stephan J. Goetz,et al.  Optimal locations of fresh produce aggregation facilities in the United States with scale economies , 2018 .

[83]  Dezhi Zhang,et al.  Joint Optimization of Distribution Network Design and Two-Echelon Inventory Control with Stochastic Demand and CO2 Emission Tax Charges , 2017, PloS one.

[84]  William Feller,et al.  An Introduction to Probability Theory and Its Applications , 1967 .

[85]  Jafar Bagherinejad,et al.  Developing heuristic algorithms for optimisation of location-allocation of fuel-distribution network , 2018 .

[86]  Yanjie Zhou,et al.  A Hybrid Genetic Algorithm for Multi-emergency Medical Service Center Location-allocation Problem in Disaster Response , 2018 .

[87]  Gül E. Okudan Kremer,et al.  A regional information-based multi-attribute and multi-objective decision-making approach for sustainable supplier selection and order allocation , 2018, Journal of Cleaner Production.