A case-study of landfill minimization and material recovery via waste co-gasification in a new waste management scheme.

This study evaluates municipal solid waste co-gasification technology and a new solid waste management scheme, which can minimize final landfill amounts and maximize material recycled from waste. This new scheme is considered for a region where bottom ash and incombustibles are landfilled or not allowed to be recycled due to their toxic heavy metal concentration. Waste is processed with incombustible residues and an incineration bottom ash discharged from existent conventional incinerators, using a gasification and melting technology (the Direct Melting System). The inert materials, contained in municipal solid waste, incombustibles and bottom ash, are recycled as slag and metal in this process as well as energy recovery. Based on this new waste management scheme with a co-gasification system, a case study of municipal solid waste co-gasification was evaluated and compared with other technical solutions, such as conventional incineration, incineration with an ash melting facility under certain boundary conditions. From a technical point of view, co-gasification produced high quality slag with few harmful heavy metals, which was recycled completely without requiring any further post-treatment such as aging. As a consequence, the co-gasification system had an economical advantage over other systems because of its material recovery and minimization of the final landfill amount. Sensitivity analyses of landfill cost, power price and inert materials in waste were also conducted. The higher the landfill costs, the greater the advantage of the co-gasification system has. The co-gasification was beneficial for landfill cost in the range of 80 Euro per ton or more. Higher power prices led to lower operation cost in each case. The inert contents in processed waste had a significant influence on the operating cost. These results indicate that co-gasification of bottom ash and incombustibles with municipal solid waste contributes to minimizing the final landfill amount and has great possibilities maximizing material recovery and energy recovery from waste.

[1]  Ken P. Willis,et al.  Plasma Gasification: Lessons Learned at Eco-Valley WTE Facility , 2010 .

[2]  C. Chapman,et al.  Advanced thermal treatment of auto shredder residue and refuse derived fuel , 2013 .

[3]  Maria Laura Mastellone,et al.  Fluidized bed gasification of waste-derived fuels. , 2010, Waste management.

[4]  Maria Laura Mastellone,et al.  Olivine as a tar removal catalyst during fluidized bed gasification of plastic waste , 2008 .

[5]  Hitoki Matsuda,et al.  Effect of chlorine on volatilization of Na, K, Pb, and Zn compounds from municipal solid waste during gasification and melting in a shaft-type furnace , 2009 .

[6]  地球環境産業技術研究機構 RITE : Research Institute of Innovative Technology for the Earth , 1993 .

[7]  U. Arena,et al.  Gasification of a solid recovered fuel in a pilot scale fluidized bed reactor , 2014 .

[8]  F. Pinto,et al.  Co-gasification study of biomass mixed with plastic wastes , 2002 .

[9]  S. Sakai,et al.  Brominated flame retardants and heavy metals in automobile shredder residue (ASR) and their behavior in the melting process , 2008 .

[10]  Yoshihiro Ishida,et al.  Operating and environmental performances of commercial-scale waste gasification and melting technology , 2013, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[11]  M. Hauschild,et al.  Life cycle assessment of disposal of residues from municipal solid waste incineration: recycling of bottom ash in road construction or landfilling in Denmark evaluated in the ROAD-RES model. , 2007, Waste management.

[12]  Marc Degrez,et al.  MSWI boiler fly ashes: magnetic separation for material recovery. , 2011, Waste management.

[13]  Umberto Arena,et al.  Element partitioning in combustion- and gasification-based waste-to-energy units. , 2013, Waste management.

[14]  Dennis Y.C. Leung,et al.  Fluidized-bed gasification of waste tire powders , 2003 .

[15]  M. Mastellone,et al.  Co-gasification of coal, plastic waste and wood in a bubbling fluidized bed reactor , 2010 .

[16]  N. Tanigaki,et al.  Co-gasification of municipal solid waste and material recovery in a large-scale gasification and melting system. , 2012, Waste management.

[17]  守弘 長田,et al.  自動車破砕残渣 (ASR) の資源化・処理に関するライフサイクルアセスメント , 2012 .

[18]  Jiri Hyks,et al.  Leaching from MSWI bottom ash: evaluation of non-equilibrium in column percolation experiments. , 2009, Waste management.

[19]  Ferdinand Kleppmann,et al.  Confederation of European Waste to Energy Plants - CEWEP , 2003 .

[20]  Hermann Hofbauer,et al.  Co-gasification of coal and wood in a dual fluidized bed gasifier , 2011 .

[21]  Hitoki Matsuda,et al.  Thermodynamic and experimental studies on condensation behavior of low-boiling-point elements volatilized in the melting process , 2010 .