Impact of Laser Texturing on Ni-Based Single Crystal Superalloys

Surface laser texturing is used to ensure mechanical anchoring and strengthen adhesion between the interfaces of bond coatless thermal barrier coating system. To anticipate a possible loss of mechanical properties and to adapt to the perpetual evolutions of chemical compositions of the system, we analyzed the microstructural evolutions of different Ni-based single crystal superalloys, induced during infrared nanosecond laser ablation. Localized asperities composed of a melted, re-solidified matter, with a different microstructure from that of the bulk material, were generated. Regarding asperity morphologies, recrystallization within the latter could be avoided. Then, to compare different Ni-base single crystal superalloys, the thermal-affected volumes were characterized for two patterns textured under different energetic conditions. It seems that all the studied single crystal superalloys behaved quite similarly during nanosecond laser ablation. Finally, according to these results, ablation kinetics between the γ and γ′ phases of Ni-based superalloys could not be homogeneous.

[1]  L. Lou,et al.  Effects of Ta on microstructural stability and mechanical properties of hot corrosion resistant Ni-based single crystal superalloys during long-term thermal exposure , 2021 .

[2]  J. Cormier,et al.  Thermo-mechanical fatigue evaluation of a thermal barrier coating bond-coatless system , 2019, Materials Science and Engineering: A.

[3]  L. Berthe,et al.  High temperature durability of a bond-coatless plasma-sprayed thermal barrier coating system with laser textured Ni-based single crystal substrate , 2018 .

[4]  S. Costil,et al.  Coating deposition and adhesion enhancements by laser surface texturing—metallic particles on different classes of substrates in cold spraying process , 2017 .

[5]  M. Boustie,et al.  Laser adhesion test for thermal sprayed coatings on textured surface by laser , 2016 .

[6]  L. Berthe,et al.  Laser Patterning Pretreatment before Thermal Spraying: A Technique to Adapt and Control the Surface Topography to Thermomechanical Loading and Materials , 2016, Journal of thermal spray technology (Print).

[7]  M. Boustie,et al.  Laser surface patterning to enhance adhesion of plasma sprayed coatings , 2015 .

[8]  M. P. Fiorucci,et al.  Surface modification of Ti6Al4V by nanosecond laser ablation for biomedical applications , 2015 .

[9]  C. Castaing,et al.  Creep behavior under isothermal and non-isothermal conditions of AM3 single crystal superalloy for different solutioning cooling rates , 2014 .

[10]  Carlos G. Levi,et al.  Environmental degradation of thermal-barrier coatings by molten deposits , 2012 .

[11]  H. Evans Oxidation failure of TBC systems: An assessment of mechanisms , 2011 .

[12]  Serge Selezneff Etude et développement de revêtements Gamma-Gamma prime riches en platine élaborés par Spark Plasma Sintering (SPS) - Application au systeme barrière thermique , 2011 .

[13]  C. Coddet,et al.  Pre-/During-/Post-Laser Processes to Enhance the Adhesion and Mechanical Properties of Thermal-Sprayed Coatings with a Reduced Environmental Impact , 2011 .

[14]  H. Wadley,et al.  The influence of coating compliance on the delamination of thermal barrier coatings , 2010 .

[15]  G. Dearden,et al.  Picosecond laser ablation of nickel-based superalloy C263 , 2010 .

[16]  A. Sedmak,et al.  Microstructure Changes of Nickel-Base Superalloys Induced by Interaction with Femtosecond Laser Beam , 2009 .

[17]  D. Clarke,et al.  On the initiation of cyclic oxidation-induced rumpling of platinum-modified nickel aluminide coatings , 2009 .

[18]  N. G. Semaltianos,et al.  Femtosecond laser ablation characteristics of nickel-based superalloy C263 , 2009 .

[19]  J. P. McDonald,et al.  Femtosecond pulsed laser ablation dynamics and ablation morphology of nickel based superalloy CMSX-4 , 2008 .

[20]  J. P. McDonald,et al.  Femtosecond Laser Ablation Regimes in a Single-Crystal Superalloy , 2007 .

[21]  A. E. Diniz,et al.  Efficiency of the laser texturing on the adhesion of the coated twist drills , 2006 .

[22]  R. Reed The Superalloys Fundamentals and Applications: The physical metallurgy of nickel and its alloys , 2006 .

[23]  T. Pollock,et al.  Nickel-Based Superalloys for Advanced Turbine Engines: Chemistry, Microstructure and Properties , 2006 .

[24]  Narendra B. Dahotre,et al.  Review paper: Surface Modification for Bioimplants: The Role of Laser Surface Engineering , 2005, Journal of biomaterials applications.

[25]  A. Evans,et al.  On the failure mechanisms of thermal barrier coatings with diffusion aluminide bond coatings , 2005 .

[26]  R. Russo,et al.  Experimental investigation of ablation efficiency and plasma expansion during femtosecond and nanosecond laser ablation of silicon , 2005 .

[27]  D. Clarke,et al.  On the rumpling mechanism in nickel-aluminide coatings Part II: characterization of surface undulations and bond coat swelling , 2004 .

[28]  G. Fuchs,et al.  The effect of long-term thermal exposures on the microstructure and properties of CMSX-10 single crystal Ni-base superalloys , 2004 .

[29]  T. Pollock,et al.  Phase instabilities and carbon additions in single-crystal nickel-base superalloys , 2003 .

[30]  D. Clarke,et al.  Oxidation-induced failure of EB-PVD thermal barrier coatings , 2001 .

[31]  David R. Clarke,et al.  Surface rumpling of a (Ni, Pt)Al bond coat induced by cyclic oxidation , 2000 .

[32]  Tasadduq Khan,et al.  Evolution of Ni-based superalloys for single crystal gas turbine blade applications , 1999 .

[33]  T. Grosdidier,et al.  Precipitation and dissolution processes in γ/γ′ single crystal nickel-based superalloys , 1998 .

[34]  A. Matsunawa,et al.  The role of recoil pressure in energy balance during laser materials processing , 1997 .

[35]  A. Tünnermann,et al.  Femtosecond, picosecond and nanosecond laser ablation of solids , 1996 .

[36]  H. Evans Modelling oxide spallation , 1994 .

[37]  A. F. Giamei,et al.  Rhenium additions to a Ni-base superalloy: Effects on microstructure , 1985 .

[38]  P. Caron,et al.  Improvement of Creep strength in a nickel-base single-crystal superalloy by heat treatment , 1983 .

[39]  J. Tien,et al.  Factors affecting adhesion of oxide scales on alloys , 1974, Metallurgical and Materials Transactions B.

[40]  S. Utada,et al.  Platinum-Containing New Generation Nickel-Based Superalloy for Single Crystalline Applications , 2020 .

[41]  J. Wahl Improved 3rd Generation Single Crystal Superalloy CMSX-4® Plus (SLS) – a study of evolutionary alloy development , 2018 .

[42]  Petra Himmel,et al.  Microstructure Of Superalloys , 2016 .

[43]  R. Oltra,et al.  Surface modifications induced by pulsed-laser texturing—Influence of laser impact on the surface properties , 2014 .

[44]  Michael Schmidt,et al.  Metal Ablation with Short and Ultrashort Laser Pulses , 2011 .

[45]  Anthony G. Evans,et al.  Mechanisms controlling the durability of thermal barrier coatings , 2001 .

[46]  D. Bäuerle Laser Processing and Chemistry , 1996 .

[47]  V. V. Semak,et al.  A concept for a hydrodynamic model of keyhole formation and support during laser welding , 1994 .

[48]  J. Mcbain,et al.  On Adhesives and Adhesive Action , 1924 .