Intelligent real time control of disturbances in manufacturing systems

Purpose – This paper aims to address the problem of real‐time control and monitoring of a failure prone manufacturing system in an intelligent and optimum way. This paper also aims to bridge the existence of a gap between maintenance systems and production systems.Design/methodology/approach – A fuzzy logic based controller is used to achieve the desired target. Monitoring the process is performed by means of using supervisory control and data acquisition (SCADA) system. The integration between the fuzzy logic controller (FLC) and SCADA system is also presented. The software is developed and used to monitor and control a miniaturised system in online and real‐time condition.Findings – This paper shows that by using fuzzy logic, the relationship between inputs and outputs is clearly shown, which eventually provide more tractable result than the dynamical analysis one. Moreover, the response surface generated by the fuzzy logic offers visual aid, adaptive and flexible operation to investigate the inputs and...