Investigating the impact of non‐linear geometrical effects on wind turbine blades—Part 1: Current status of design and test methods and future challenges in design optimization

This article is the first part of a three-article series and it deals with full-scale tests of a load-carrying box girder. The two other articles present more details on smaller sub-component levels as well as cap specimens (article 2) and shear webs (article 3). This article also links to the two other articles and brings the main results from them into relevance for a wind turbine blade designer. The investigated failure modes in all three articles relate to the Brazier effect, which is expected to be the key dominating failure mechanism in future wind turbine blade designs. The Brazier effect may also have a significant impact on present wind turbine blades. In this article, a 34 m long load-carrying box girder has been tested in static flap-wise bending, and it has been demonstrated that, for this design, the Brazier effect is a critical phenomenon of great relevance for the ultimate failure strength. The box girder has been evaluated with and without a cap (wire) reinforcement. The cap reinforcement is one out of seven inventions Riso DTU published in 2008, which are all intended to result in a lighter and more reliable blade design. Copyright © 2010 John Wiley & Sons, Ltd.

[1]  F. M. Jensen,et al.  Structural testing and numerical simulation of a 34 m composite wind turbine blade , 2006 .

[2]  Paul M. Weaver,et al.  The Brazier effect in wind turbine blades and its influence on design , 2012 .

[3]  P ? ? ? ? ? ? ? % ? ? ? ? , 1991 .

[4]  R.P.L. Nijssen,et al.  Fatigue life prediction and strength degradation of wind turbine rotor blade composites , 2006 .

[5]  G. G. Stokes "J." , 1890, The New Yale Book of Quotations.

[6]  J. Schaarup Guidelines for design of wind turbines , 2001 .

[7]  Paul M. Weaver,et al.  The Brazier effect in multi-bay aerofoil sections , 2004 .

[8]  Paul M. Weaver,et al.  Brazier Effect in Multibay Airfoil Sections , 2005 .

[9]  Robert Bitsche,et al.  On Innovative Concepts of Future Wind Turbine Blade Design , 2010 .

[10]  K. Branner,et al.  Torsional performance of wind turbine blades - Part 2: Numerical validation , 2007 .

[11]  Kim Branner Ultimate Strength of Wind Turbine Blades , 2009 .

[12]  John Dalsgaard Sørensen,et al.  Stochastic Models for Strength of Wind Turbine Blades using Tests , 2008 .

[13]  B. Hayman,et al.  Materials Challenges in Present and Future Wind Energy , 2008 .

[14]  K. Branner,et al.  Torsional Performance of Wind Turbine Blades: Part I: Experimental Investigation , 2007 .

[15]  Jakob Wedel-Heinen,et al.  New guidance for the development of wind turbine blades , 2005 .

[16]  Kim Branner,et al.  Effect of sandwich core properties on ultimate strength of a wind turbine blade , 2008 .