Modelling of Microstructure and Flow Stress Evolution during Hot Forging

A phenomena based description of the microstructure and flow stress evolution of metals subjected to hot working is presented. The change in dislocation density with time was determined from the dislocation generation and recovery rates. Dynamic recrystallization was assumed to initiate when the dislocation density became greater than a critical value. The flow stress was calculated as a function of the overall dislocation density of the deformed and the recrystallized grains. To validate the model a set of single hit hot compression tests were carried out on two different AFP (Ausscheidungshartende Ferritisch-Perlitische or precipitation hardened ferritic-pearlitic) steels at different strain rate and temperature combinations. The agreement between the calculated and experimental flow curves is quite encouraging.

[1]  J. Svoboda,et al.  Influence of non-metallic inclusions on the austenite-to-ferrite phase transformation , 2004 .

[2]  W. Roberts,et al.  A nucleation criterion for dynamic recrystallization during hot working , 1978 .

[3]  Y. Bréchet,et al.  Modeling recrystallization of microalloyed austenite: effect of coupling recovery, precipitation and recrystallization , 2002 .

[4]  T. Sakai,et al.  The Effect of Temperature, Strain Rate, and Carbon Content on Hot Deformation of Carbon Steels , 1981 .

[5]  Dierk Raabe,et al.  Work hardening in heterogeneous alloys - A microstructural approach based on three internal state variables , 2000 .

[6]  F. J. Humphreys A unified theory of recovery, recrystallization and grain growth, based on the stability and growth of cellular microstructures-II. The effect of second-phase particles , 1997 .

[7]  U. F. Kocks,et al.  Kinetics of flow and strain-hardening☆ , 1981 .

[8]  John J. Jonas,et al.  Overview no. 35 Dynamic recrystallization: Mechanical and microstructural considerations , 1984 .

[9]  Jan-Olof Andersson,et al.  The Thermo-Calc databank system☆ , 1985 .

[10]  E. Orowan,et al.  Problems of plastic gliding , 1940 .

[11]  J. Jonas,et al.  Dynamic precipitation and solute hardening in A V microalloyed steel and two Nb steels containing high levels of Mn , 1981 .

[12]  U. F. Kocks,et al.  The relation between macroscopic and microscopic strain hardening in F.C.C. polycrystals , 1984 .

[13]  R. Cahn,et al.  Nucleation of new grains in recrystallization of cold-worked metals , 1972 .

[14]  C. M. Sellars,et al.  Dynamic recrystallization in nickel and nickel-iron alloys during high temperature deformation , 1969 .

[15]  J. Jonas,et al.  Recovery and Recrystallization during High Temperature Deformation , 1975 .

[16]  Sebastián F. Medina,et al.  Modelling austenite flow curves in low alloy and microalloyed steels , 1996 .

[17]  F. J. Humphreys A unified theory of recovery, recrystallization and grain growth, based on the stability and growth of cellular microstructures—I. The basic model , 1997 .

[18]  J. Jonas,et al.  Initiation of Dynamic Recrystallization in Constant Strain Rate Hot Deformation , 2003 .

[19]  G. Engberg,et al.  A Physically based Microstructure Model for Predicting the Microstructural Evolution of a C‐Mn Steel during and after Hot Deformation , 2008 .

[20]  C. M. Sellars,et al.  Modelling the kinetics of strain induced precipitation in Nb microalloyed steels , 2001 .

[21]  A. Granato,et al.  Entropy Factors for Thermally Activated Unpinning of Dislocations , 1964 .

[22]  A. Murugaiyan,et al.  Strain induced precipitation of complex carbonitrides in Nb¿V and Ti¿V microalloyed steels , 2005 .

[23]  J. E. Bailey,et al.  The recrystallization process in some polycrystalline metals , 1962, Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences.

[24]  F. Montheillet,et al.  Effect of initial grain size on dynamic recrystallization in high purity austenitic stainless steels , 2005 .

[25]  Esteban P. Busso,et al.  A continuum theory for dynamic recrystallization with microstructure-related length scales , 1998 .

[26]  Jose María Cabrera,et al.  Modeling thermomechanical processing of austenite , 2003 .

[27]  Z. Guo,et al.  Coupled quantitative simulation of microstructural evolution and plastic flow during dynamic recrystallization , 2001 .

[28]  W. Gust,et al.  Handbook of grain and interphase boundary diffusion data , 1989 .

[29]  G. Caglioti,et al.  Thermoelastic-Plastic Transition and Dislocation Dynamics in Metals by Deformation Calorimetry , 1987 .

[30]  C. Sommitsch,et al.  On modelling of dynamic recrystallisation of fcc materials with low stacking fault energy , 2006 .

[31]  Rolf Sandström,et al.  A model for hot working occurring by recrystallization , 1974 .

[32]  S. Medina Determination of precipitation–time–temperature (PTT) diagrams for Nb, Ti or V micro-alloyed steels , 1997 .