Fracture initiation at sharp notches in single crystal silicon

In the context of linear anisotropic elasticity, a universal singular stress field may exist in the region surrounding a sharp reentrant corner (notch). In general, both the radial and tangential variation of the stress fields differ for mode I (symmetric) and mode II (antisymmetric) deformations, and for general anisotropy the mode I and II deformations are coupled. A failure criterion based on critical values of the stress intensities may be appropriate in situations where the region around the corner dominated by the singular fields is large compared to the size of intrinsic flaws and any inelastic zones. We determined the mode I stress fields and stress intensities for two sets of notched silicon flexure specimens using a combination of an asymptotic analysis using the Stroh formalism, dimensional considerations, and continuum finite element analysis. We carried out a companion experimental study to assess the suitability of a critical stress intensity failure criterion. Specifically, assuming such a ...

[1]  G. Sinclair,et al.  On the singular behavior at the vertex of a bi-material wedge , 1981 .

[2]  S. Pageau,et al.  A finite element analysis of the singular stress fields in anisotropic materials loaded in antiplane shear , 1995 .

[3]  T. R. Guess,et al.  Butt joint tensile strength : interface corner stress intensity factor prediction , 1995 .

[4]  B. Lawn Fracture of Brittle Solids by Brian Lawn , 1993 .

[5]  E. D. Reedy,et al.  Intensity of the stress singularity at the interface corner of a bonded elastic layer subjected to shear , 1991 .

[6]  E. D. Reedy Free-Edge Stress Intensity Factor for a Bonded Ductile Layer Subjected to Shear , 1993 .

[7]  Ted Belytschko,et al.  A numerical study of stress singularities in a two-material wedge , 1994 .

[8]  Martin L. Dunn,et al.  Fracture initiation at sharp notches under mode I, mode II, and mild mixed mode loading , 1997 .

[9]  M. Brede,et al.  Brittle crack propagation in silicon single crystals , 1991 .

[10]  P. F. Walsh Crack initiation in plain concrete , 1976 .

[11]  T. C. T. Ting,et al.  Edge singularities in anisotropic composites , 1981 .

[12]  Alberto Carpinteri,et al.  Stress-singularity and generalized fracture toughness at the vertex of re-entrant corners , 1987 .

[13]  Maciej Kumosa,et al.  Application of the Finite Element Iterative Method to cracks and sharp notches in orthotropic media , 1992 .

[14]  K. Ingebrigtsen,et al.  Elastic Surface Waves in Crystals , 1969 .

[15]  Kuang-Chong Wu,et al.  Near-Tip Fields in a Notched Body With Dislocations and Body Forces , 1993 .

[16]  Martin L. Dunn,et al.  Fracture initiation at sharp notches: Correlation using critical stress intensities , 1997 .

[17]  Earl David Reedy,et al.  Asymptotic interface corner solutions for butt tensile joints , 1993 .

[18]  A. N. Stroh Dislocations and Cracks in Anisotropic Elasticity , 1958 .

[19]  B. Lawn,et al.  An atomistic study of cracks in diamond-structure crystals , 1972, Proceedings of the Royal Society of London. A. Mathematical and Physical Sciences.

[20]  E. D. Reedy,et al.  Intensity of the stress singularity at the interface corner between a bonded elastic and rigid layer , 1990 .

[21]  T. C. T. Ting,et al.  Explicit solution and invariance of the singularities at an interface crack in anisotropic composites , 1986 .

[22]  Andrzej Seweryn,et al.  Brittle fracture criterion for structures with sharp notches , 1994 .

[23]  T. R. Guess,et al.  Comparison of butt tensile strength data with interface corner stress intensity factor prediction , 1993 .

[24]  T. C. T. Ting,et al.  Anisotropic Elasticity: Theory and Applications , 1996 .

[25]  S. M. Hu,et al.  Stress‐related problems in silicon technology , 1991 .