Rejuvenation of Retired Power Cables by Heat Treatment: Experimental Simulation in Lab

In this work, heat treatment was performed on three retired 110 kV AC cables with service years of 0, 15 and 30, and the effects on the thermal and electrical performance of the cable insulation were investigated. First, each cable with a length approximately of 5 m was prepared and cut into five equal segments. Four segments of each cable were annealed at a temperature of 90, 95, 100, or 105 °C by building a small circuit to simulate cable operation. Then, a section at the middle of each segment was cut out, and the insulation layer was peeled away. The peeled-off layers from the inner, middle and outer positions were selected as the test samples. Subsequently, Fourier transform infrared spectrometry (FTIR), and differential scanning calorimetry (DSC) were performed, and the DC conduction current and dielectric breakdown strength were measured. The best thermal properties of the highest melting point, crystallinity, and smallest melting range were found when the cables were annealed at 100, 105, and 105 °C for the inner, middle, and outer positions, respectively. The highest dielectric breakdown strength and lowest electrical conductivity were found at temperatures of 95 or 100 °C for the inner and middle positions, respectively, and at 105 °C for the outer position. The FTIR results showed that thermal annealing for hundreds of hours did not adversely affect the molecular chains. It is found that this type of heat treatment could be a feasible method to rejuvenate retired cables, and a conservative temperature of 95 °C is regarded as the optimum annealing temperature.