What is important in the simulation of spray dryer performance and how do current CFD models perform

Spray dryers are of considerable importance in many industrial drying operations, yet their modelling has been relatively neglected. Here we present a summary of many years work performed at Sydney University investigating the fundamental flow behaviour in dryers and their modelling using a commercial CFD code. The key point to emerge is the need to perform three-dimensional, transient calculations and to include hindered drying and wall interaction models if important issues of flow stability and wall deposition are to be studied. This issue of the need to have proper resolution of the flow at an affordable cost is addressed.

[1]  David F. Fletcher,et al.  Simulation of the agglomeration in a spray using Lagrangian particle tracking , 2004 .

[2]  Timothy A. G. Langrish,et al.  The assessment of a characteristic drying curve for milk powder for use in computational fluid dynamics modelling , 2001 .

[3]  Xd Chen,et al.  A new model for the drying of milk droplets for fast computation purposes , 1999 .

[4]  David F. Fletcher,et al.  Simulation of Gas Flow Instability in a Spray Dryer , 2003 .

[5]  David F. Fletcher,et al.  Lagrangian and Eulerian models for simulating turbulent dispersion and coalescence of droplets within a spray , 2006 .

[6]  Justin J. NIJDAM,et al.  LAGRANGIAN AND EULERIAN MODELS FOR SIMULATING TURBULENT DISPERSION AND AGGLOMERATION OF DROPLETS WITHIN A SPRAY , 2003 .

[7]  J. Williams,et al.  Simulation of the Effects of Inlet Swirl on Gas Flow Patterns in a Pilot-Scale Spray Dryer , 2004 .

[8]  Timothy A. G. Langrish,et al.  NEW MEASUREMENTS OF THE STICKY BEHAVIOR OF SKIM MILK POWDER , 2001 .

[9]  FG Frank Kieviet,et al.  Modelling quality in spray drying , 1997 .

[10]  Xiao Dong Chen Heat-Mass Transfer and Structure Formation During Drying of Single Food Droplets , 2004 .

[11]  Christopher Grosvenor Bloore A quality control system for the manufacture of spray dried milk powders :a thesis presented in partial fulfilment of the requirements for the degree of Doctor of Philosophy in Technology at Massey University , 1981 .

[12]  Baoyu Guo,et al.  Numerical Simulation of Unsteady Turbulent Flow in Axisymmetric Sudden Expansions , 2001 .

[13]  Tony Howes,et al.  Surface Stickiness of Drops of Carbohydrate and Organic Acid Solutions During Convective Drying: Experiments and Modeling , 2003 .

[14]  T. Langrish,et al.  OBSERVATIONS OF FLOW PATTERNS IN A SPRAY DRYER , 2000 .

[15]  David F. Fletcher,et al.  Validation of the Lagrangian Approach for Predicting Turbulent Dispersion and Evaporation of Droplets within a Spray , 2006 .

[16]  Jürgen Bertling,et al.  Experiment and Mathematical Modeling of Solid Formation at Spray Drying , 2004 .

[17]  David F. Fletcher,et al.  Simulation of Turbulent Swirl Flow in an Axisymmetric Sudden Expansion , 2001 .

[18]  David F. Fletcher,et al.  A Computational Fluid Dynamics Study of a Tall-Form Spray Dryer , 2002 .

[19]  Florian R. Menter,et al.  A Scale-Adaptive Simulation Model for Turbulent Flow Predictions , 2003 .

[20]  J. K. Liou,et al.  An approximate method for the nonlinear diffusion problem with a power relation between diffusion coefficient and concentration—II. Computation of concentration profiles , 1982 .

[21]  T. Langrish,et al.  An Experimental Investigation of the Wall Deposition of Milk Powder in a Pilot-Scale Spray Dryer , 2003 .

[22]  David F. Fletcher,et al.  Numerical Simulations of Gas Flow Patterns Within a Tall-Form Spray Dryer , 2001 .

[23]  Hiromoto Usui,et al.  Turbulent flow in a spray drying chamber , 1985 .

[24]  David F. Fletcher,et al.  Challenges of Simulating Droplet Coalescence within a Spray , 2004 .

[25]  R. B. Keey,et al.  On the characteristic drying curve , 1974 .

[26]  David F. Fletcher,et al.  Prospects for the Modelling and Design of Spray Dryers in the 21st Century , 2003 .

[27]  A. S. Mujumdar,et al.  A Parametric Study of the Gas Flow Patterns and Drying Performance of Co-current Spray Dryer: Results of a Computational Fluid Dynamics Study , 2003 .

[28]  Johannes Janicka,et al.  Assessment of Unsteady RANS in Predicting Swirl Flow Instability Based on LES and Experiments , 2004 .

[29]  Timothy A. G. Langrish,et al.  An experimental investigation of droplet evaporation and coalescence in a simple jet flow , 2004 .