Polyurethane–polystyrene interpenetrating polymer networks synthesized at low temperature: Effect of crosslinking level

Interpenetrating polymer networks (IPNs) of polyurethane (PU)–polystyrene (PS) containing 50 wt % PU were synthesized at low temperature with varying crosslink density of each component. PU was polymerized first, followed by the photopolymerization of PS at low temperature (0 and 40°C). The theoretical molecular weight between crosslink (Mc) of PU ranged from 8200 to 2050, and the Mc of PS varied from linear to 2000. The degree of mixing of the components in these IPNs was investigated using dynamic mechanical analysis, electron microscopy, and density measurement. The degree of mixing increased with decreasing Mc and/or synthesis temperature. The crosslink density variation at low synthesis temperature is more effective in enhancing the miscibility of IPN than at high synthesis temperature, because both the temperature and crosslink density can affect the polymer chain mobility during the synthesis. The variation of PU network crosslink density shows the better effect in increasing the miscibility of IPN than that of the PS network. The morphology and the density behavior agree well with the dynamic mechanical result.